Capacitive Force-Sensing Earphone Input Without Tapping Noise

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Solution Overview

Problem

Conventional earphones with mechanical input devices are difficult to operate when worn, as users cannot see the input devices, and tapping to activate them can disrupt audio output and conduct sound, leading to unpleasant experiences and potential microphone interference.

Innovation Solution

The implementation of force-activated earphones that determine a non-binary amount of force applied to a housing input surface using a change in capacitance between first and second force electrodes, allowing activation without external mechanical input devices and reducing tapping-induced noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If mechanical input devices (buttons, dials) are incorporated into earphones, then input functionality is improved, but ease of operation deteriorates because users cannot see the input devices when worn

Engineering Contradiction:
Improveinput functionalityVSAvoidoperability when worn
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent replaces mechanical input devices (buttons, dials, switches) with a capacitive sensing system that detects touch and force applied to the earphone housing. The controller monitors changes in capacitance between electrodes to determine user input, eliminating the need for visible mechanical components while maintaining input functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If tapping is used to activate input devices, then ease of operation is improved, but object-generated harmful factors worsen due to sound disruption and microphone interference

Engineering Contradiction:
Improveactivation easeVSAvoidtapping-induced noise and interference
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent substitutes mechanical tapping detection with capacitive force sensing. The system detects the magnitude and duration of force applied to the housing through capacitance changes, allowing users to activate functions without physical tapping that creates sound disruption or microphone interference.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces capacitive electrodes and a controller as intermediaries between user input and device activation. Instead of direct mechanical contact, the system uses electrical field detection to sense user intent, filtering out unwanted mechanical noise while preserving input functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If force electrodes are positioned close together to reduce housing thickness, then device complexity is reduced, but measurement precision deteriorates due to difficulty in determining non-binary force amounts

Engineering Contradiction:
Improvehousing thicknessVSAvoidforce amount detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes the measurement parameter from binary (touch/no touch) to continuous capacitance values. By monitoring the magnitude of capacitance change and its duration, the system can determine different levels of force applied, enabling non-binary input recognition even with closely spaced electrodes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system uses feedback from the capacitance sensor to distinguish between different input types. By analyzing the magnitude and temporal characteristics of capacitance changes, the controller can differentiate between light touches, firm presses, and sustained forces, maintaining measurement precision despite reduced electrode spacing.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables earphones to be activated by force without tapping, improving power usage and reducing noise disruption, thus enhancing user experience and battery life while preventing false inputs from head or face contact.

Implementation Method 1

A non-binary amount of a force applied to a force input surface defined by a housing is determinable using a change in a mutual capacitance between first and second force electrodes

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

A spring member disposed within the housing biases the first force electrode towards the housing and allows it to move towards the second force electrode when the force is applied

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

a deformable material positioned between the flexible circuit and the conductive object operable to deform when a force is applied to the input surface

Methodology Applied
Scientific EffectDeformation: Deformation

Data Source

PatentUS11463797B2Force-activated earphone
Publication Date: 2022.10.04 APPLE INC
  • US11463797B2 patent drawing
  • US11463797B2 patent drawing
  • US11463797B2 patent drawing

AI summary

An earphone includes a speaker housing; a speaker positioned in the speaker housing; a stem extending from the speaker housing, the stem defining an input surface; a conductive object disposed within the stem; a flexible circuit positioned between the stem and the conductive object; a member positioned between the flexible circuit and the conductive object operable to allow the flexible circuit to move with respect to the stem; a force sensor electrode disposed within the flexible circuit; and a controller operable to determine an input to the earphone using a change in capacitance detected using the force sensor electrode, the change in capacitance corresponding to a non-binary amount of a force applied to the input surface. In some examples, the earphone further includes a touch sensor electrode disposed within the flexible circuit.