Earphone Headband Connection Structure for Reduced Joint Thickness

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Solution Overview

Problem

Existing technologies result in relatively large dimensions of the components at the junction between the headband assembly and the connecting assembly, which are not effectively minimized, thereby reducing the dimensions of the components at the junction between the headband assembly and the connecting assembly, which are not effectively minimized, thereby reducing the dimensions of the components at the junction between the headband assembly and the connecting assembly, which are not effectively minimized, thereby reducing the dimensions of the components at the junction between the headband assembly and the connecting assembly, which are not effectively minimized, thereby increasing the dimensions of the earphones.

Innovation Solution

The earphone design incorporates a telescoping assembly with a locking mechanism that locks the first and the second limiting portions, which are connected by a telescoping member, and a locking mechanism that locks the first housing and the plugging portion along the telescoping direction, using a locking member to fix the first housing and the plugging portion relative to each other, and limiting the movement of the second housing in the telescoping direction, thereby reducing the thickness of the second housing and facilitating miniaturization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If screws are used to fix the headband assembly and the connecting assembly, then connection strength is ensured, but the dimensions of components at the junction become relatively large

Engineering Contradiction:
Improveconnection strengthVSAvoiddimension of components at junction
Core Design Contradiction:
StrengthVSLength of stationary object

Solution Approach 1:

The connecting assembly is divided into a first connecting component and a second connecting component that can be assembled together. The first connecting component includes a first connecting portion to be connected to the headband assembly, and the second connecting component includes a second connecting portion to be connected to the speaker assembly. This segmentation allows for optimized dimensions at the junction without compromising connection strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first connecting component and the second connecting component are nested or closely integrated to form a compact junction structure. By nesting these components, the overall dimension at the junction between the headband assembly and the connecting assembly is reduced while maintaining the necessary connection strength through the interlocking design of the components.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Length of stationary object

If the dimension of components at the junction is reduced, then the earphones become more compact, but the connection strength may be compromised

Engineering Contradiction:
Improvedimension of components at junctionVSAvoidconnection strength
Core Design Contradiction:
Length of stationary objectVSStrength

Solution Approach 1:

The first connecting component and the second connecting component are designed with pre-formed connection structures that ensure adequate connection strength before final assembly. The connection structures include positioning features and engagement mechanisms that are prepared in advance, allowing for strong connections even in the compact junction design.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The connecting components are designed to utilize material properties and structural compositing to achieve high strength-to-size ratio. By optimizing the material selection and structural composition of the connecting components, the junction can maintain connection strength while occupying minimal space.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20260006370A1earphones
Publication Date: 2026.01.01 SHENZHEN SHOKZ CO LTD
  • US20260006370A1 patent drawing
  • US20260006370A1 patent drawing
  • US20260006370A1 patent drawing

AI summary

The present disclosure provides an earphone, which relates to the technical field of electronic devices. The earphone includes a headband assembly, a connecting assembly, and a speaker assembly; the connecting assembly includes a fixing assembly and a telescoping assembly, the fixing assembly includes a housing assembly and a locking member, the housing assembly includes a first housing and a second housing, the telescoping assembly includes a telescoping member; the housing assembly is provided with a plugging hole, the headband assembly has a plugging portion, the plugging portion is plugged within the plugging hole along a telescoping direction, the locking member is disposed to lock the first housing and the plugging portion along the telescoping direction, the second housing is provided with a first limiting portion and a second limiting portion. In the earphone provided in the present disclosure, the locking member locks the first housing and the plugging portion along the telescoping direction, the first limiting portion and the second limiting portion limit a movement of the second housing along the telescoping direction, and the second housing does not need to be provided with a connection hole. The thickness of the second housing at a junction between the headband assembly and the connecting assembly can be reduced, thereby reducing the dimension of the second housing and facilitating the miniaturization of the earphone.