Earphone Acoustic Port Mesh for Sound Quality and In-Ear Sensing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current wireless portable listening devices often compromise on acoustic performance and user experience, lacking advanced features that provide high-end sound quality and intuitive operation.

Innovation Solution

The development of portable wireless listening devices with innovative designs, including a mesh-covered acoustic port, optical sensors for in-ear detection, and hydrophobic coatings for the battery, along with a charging case that supports wireless charging and secure storage, enhances acoustic performance and user experience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wireless portable listening devices use conventional designs, then device simplicity is maintained, but acoustic performance and user experience are compromised

Engineering Contradiction:
Improveacoustic performanceVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is divided into distinct functional modules: a housing containing the audio driver, a separate stem portion with optical sensors, and a charging case. This segmentation allows each component to be optimized for its specific function while maintaining overall device performance and user experience.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical sensors are integrated within the stem portion of the housing, and the entire listening device nests within a charging case that provides both storage and power replenishment. This nested structure maximizes functionality within compact dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If optical sensors are added for in-ear detection, then user experience is enhanced, but device complexity increases

Engineering Contradiction:
Improvehands-free operationVSAvoidsensor integration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The optical sensors automatically detect whether the listening device is properly inserted in the user's ear and enable or disable audio playback accordingly. This self-service functionality eliminates the need for manual user input while enhancing convenience.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual operations for enabling/disabling audio are replaced by optical detection systems that automatically sense ear insertion status. This substitution of mechanical/user-driven operations with optical sensing enhances ease of operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Shape

If mesh is recessed from the acoustic port opening, then exterior surface aesthetics are improved, but acoustic delivery may be affected

Engineering Contradiction:
Improveexterior surfaceVSAvoidsound delivery
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The mesh is selectively recessed only at the exterior opening while maintaining optimal positioning within the acoustic port to ensure proper sound delivery. This localized modification achieves aesthetic improvement without compromising acoustic performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The mesh is positioned in a recessed dimension relative to the exterior surface, creating a stepped configuration that improves aesthetics while maintaining the acoustic port's functional dimensions for optimal sound delivery.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If hydrophobic coating is applied to battery, then battery protection is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvebattery protectionVSAvoidcoating process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The battery is coated with a hydrophobic material to create a composite structure that combines the electrical functionality of the battery with the protective properties of the hydrophobic coating, providing enhanced protection against moisture and corrosion.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The surface properties of the battery are modified by applying a hydrophobic coating that changes the surface energy parameters, making the battery resistant to moisture adhesion and chemical corrosion while maintaining electrical performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These devices deliver improved audio quality and a more comfortable, hands-free user experience by optimizing sound delivery and battery protection, while the charging case ensures convenient and secure storage and charging.

Implementation Method 1

an optical sensor configured to detect reflected light emitted by the light emitter

Methodology Applied
Scientific EffectLight reflection detection: Reflection

Implementation Method 2

a hydrophobic coating formed over an exterior surface of the battery

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Data Source

PatentUS11785372B2Wireless listening device
Publication Date: 2023.10.10 APPLE INC
  • US11785372B2 patent drawing
  • US11785372B2 patent drawing
  • US11785372B2 patent drawing

AI summary

An earphone comprising: a device housing that defines an internal cavity within the device housing; an acoustic port formed through a wall of the device housing and having an opening at an exterior surface of the device housing; an audio driver disposed within the device housing and aligned to emit sound through the acoustic port; and a mesh disposed within the acoustic port and having an outer periphery spaced apart from the device housing wall, wherein the mesh forms a portion of an exterior surface of the earphone that is recessed from the opening at the exterior surface of the device housing.