Earphone Speaker Unit Frame Venting for Pressure Relief

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Solution Overview

Problem

Earphones experience discomfort due to increased internal pressure when worn, and are prone to acoustic degradation and risk of explosion or fire when exposed to water or humidity, especially with built-in batteries.

Innovation Solution

A speaker unit design featuring a frame with strategically placed holes and mesh members to allow communication between internal and external spaces, preventing sealing and minimizing water ingress, while maintaining acoustic performance and protecting internal circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the earphone is designed with a sealed structure to protect internal components, then waterproofing is improved, but user comfort deteriorates due to pressure buildup

Engineering Contradiction:
ImprovewaterproofingVSAvoidpressure buildup
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The earphone housing is divided into multiple sealed compartments (first sealed space, second sealed space, third sealed space) separated by partitions. This segmentation allows each compartment to be independently pressurized or vented, enabling waterproofing while managing internal pressure to maintain user comfort.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If the speaker unit is exposed to the external environment, then user comfort is improved by preventing pressure buildup, but waterproofing deteriorates due to water ingress risk

Engineering Contradiction:
Improveuser comfortVSAvoidwaterproofing
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The vibration plate serves as an intermediary element that is permeable to sound waves but impermeable to water. It allows acoustic energy to pass through from the speaker unit to the external environment while maintaining the waterproof seal of the housing.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the earphone is fully sealed for waterproofing, then protection from water is improved, but acoustic performance deteriorates due to trapped sound pressure

Engineering Contradiction:
ImprovewaterproofingVSAvoidacoustic performance
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The vibration plate is implemented as a thin, flexible film that allows sound pressure to equalize between the internal speaker unit and external environment. This thin film structure maintains waterproofing while enabling natural acoustic performance by preventing sound pressure buildup.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS11102584B1Speaker unit for earphone
Publication Date: 2021.08.24 ALMUS CORP
  • US11102584B1 patent drawing
  • US11102584B1 patent drawing
  • US11102584B1 patent drawing

AI summary

Disclosed is a speaker unit for an earphone. The speaker unit includes a magnet, a voice coil, a vibration plate, a fixing ring on which an edge of the vibration plate is mounted, and a frame configured to accommodate the magnet, the upper plate, and the voice coil. Here, a pipe conduit is formed in the frame along a circumferential direction. A first hole configured to allow the pipe conduit and a first space disposed in front of the speaker unit to communicate with each other is formed in at least one first position at a top of the frame in a circumferential direction. A second hole configured to allow the pipe conduit and a second space disposed in the rear of the speaker unit to communicate with each other is formed in at lest one second position at a bottom of the frame in a circumferential direction.