Earphone Speaker Unit with Same-Direction Dual-Tone Output

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Solution Overview

Problem

Conventional earphones with integrated low-tone and high-tone speakers suffer from sound attenuation due to opposite sound directions, and incorporating active noise cancellation (ANC) technology complicates miniaturization and assembly, degrading sound quality.

Innovation Solution

A speaker unit design where the low-tone and high-tone speakers are aligned in the same direction, with a high-tone speaker positioned above the low-tone speaker, and a microphone mounted on the lateral side, using a plate-shaped coil and flexible substrate to minimize size and maintain sound quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If low-tone speaker and high-tone speaker are configured in opposite directions on the same axis, then both speakers can be integrated in a compact structure, but sound attenuation occurs in certain frequency bands where sound phases are reversed

Engineering Contradiction:
Improvespeaker unit sizeVSAvoidsound quality
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent inverts the conventional opposite-direction configuration by aligning both low-tone and high-tone speakers in the same direction (upward), thereby resolving the sound phase reversal issue while maintaining compact integration through vertical stacking

Inventive Principle:
Principle #13The other way round (Inversion)

2Adaptability or versatility

If additional space and separate mounting components are provided for microphone installation to implement ANC function, then active noise cancellation can be achieved, but earphone miniaturization and assembly ease are hindered

Engineering Contradiction:
ImproveANC functionVSAvoidearphone size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent merges the microphone mounting structure with the speaker frame, integrating the microphone into the existing speaker unit structure rather than adding separate mounting components, thereby enabling ANC functionality while maintaining miniaturization and assembly simplicity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The speaker frame serves multiple functions: it houses both the low-tone and high-tone speakers, provides structural support, and simultaneously serves as the mounting structure for the microphone, eliminating the need for separate mounting components

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If additional components and mounting structures are added for microphone installation, then ANC function is enabled, but sound quality is degraded

Engineering Contradiction:
ImproveANC functionVSAvoidsound quality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

By integrating the microphone mounting into the speaker frame structure, the patent minimizes the number of additional components and mounting structures, thereby reducing potential sound quality degradation while enabling ANC functionality

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures in-phase sound output, reduces speaker size, and accommodates a microphone without degrading sound quality, enabling effective active noise cancellation.

Implementation Method 1

When current is applied to the coil, the coil becomes magnetic, and through the electrical interaction between the coil and the plate, the coil moves, causing the diaphragm to move

Methodology Applied
Scientific EffectElectromagnetic interaction: Electromagnet

Data Source

PatentUS20250240556A1Speaker unit for earphone
Publication Date: 2025.07.24 ALMUS CORP
  • US20250240556A1 patent drawing
  • US20250240556A1 patent drawing
  • US20250240556A1 patent drawing

AI summary

Provided is a speaker unit for an earphone, comprising: a speaker frame accommodated within an earphone housing and having an internal space formed therein; a low-tone speaker arranged within the speaker frame and configured to output low-tone; and a high-tone speaker positioned above the low-tone speaker in the speaker frame and configured to output high-tone, wherein the low-tone speaker is arranged to have the same sound output direction as that of the high-tone speaker, and the high-tone speaker has a relatively smaller size compared to the low-tone speaker.