Multi-Body Earpiece Flexure for Stable Bio-Signal Sensing

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Solution Overview

Problem

Existing wearable sensors for detecting bio-signals, such as EEG, face challenges with comfort, stability, and sound occlusion, particularly when worn for extended periods, and require labor-intensive manufacturing.

Innovation Solution

A multi-body earpiece assembly with a flexure connecting two elements that provide multiple points of contact along the outer ear, minimizing material use while ensuring a secure and comfortable fit, allowing ambient sound to pass through, and using tunable flexure tension for stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a cap is worn to capture EEG signals via multiple data channels, then signal capture capability is improved, but comfort and wearability deteriorate due to cumbersome fit and difficulty of extended wear

Engineering Contradiction:
Improvesignal capture capabilityVSAvoidcomfort and wearability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The headwear is divided into multiple modular elements (body portions and flexure portions) that can independently conform to different regions of the head. Each element contains sensors that can capture signals from multiple channels, eliminating the need for a single large cap while maintaining comprehensive signal capture capability across multiple scalp locations.

Inventive Principle:
Principle #1Segmentation

2Reliability

If custom-molded in-ear sensor assemblies are used, then sensor stability is improved, but manufacturing complexity and cost increase due to labor-intensive processes

Engineering Contradiction:
Improvesensor stabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs adjustable tension mechanisms and flexible materials with varying degrees of compliance, allowing the same basic structure to adapt to different ear canal geometries and sizes. This eliminates the need for custom molding for each user while maintaining stable sensor contact and positioning.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If in-ear sensors are inserted into the ear canal, then signal detection capability is improved, but ambient sound occlusion increases blocking out surrounding noises

Engineering Contradiction:
Improvesignal detection capabilityVSAvoidambient sound occlusion
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The sensor elements are positioned to contact only specific localized regions within the ear canal, leaving the majority of the ear canal opening and ambient sound pathway unobstructed. This localized contact approach maintains sufficient sensor-tissue interface for signal detection while preserving acoustic patency for ambient sound transmission.

Inventive Principle:
Principle #3Local quality

4Strength

If a single rigid body earpiece is used, then structural strength is improved, but adaptability to different ear geometries and comfort deteriorate

Engineering Contradiction:
Improvestructural strengthVSAvoidadaptability to ear geometries
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The earpiece employs flexible materials and articulated joint structures that allow the device to dynamically adapt its shape and configuration to match the unique geometry of each user's ear. The flexible body portions can bend and conform while maintaining structural integrity, providing both strength and adaptability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4146056B1Multi-body earpiece
Publication Date: 2026.03.18 NEXTSENSE INC
  • EP4146056B1 patent drawingFigure 1A~1B
  • EP4146056B1 patent drawingFigure 2A~2B
  • EP4146056B1 patent drawingFigure 2C~2D

AI summary

The technology provides a multi-body earpiece suitable for use as an in-ear sensor system, which can be used for biometrics or a human-computer interface. The multi-body earpiece includes two body elements connected together by a flexure. These components provide at least 3 points of contact along different parts of the outer ear, in which the flexure is tethered to the two bodies and arranged to lock them in place during wear. In addition to having stability from moving while minimizing sound occlusion, this arrangement enables any electrodes for the on-board sensor(s) to remain in contact with the skin of the ear, and provide as many contact points in desired areas as the electronics dictate for the signals of interest.