Earthing Switch Backup for Faulty Current Limiters

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Solution Overview

Problem

Current fault current limiters in switchgears can become faulty, leading to inadequate current limitation during faults, especially when prospective fault currents exceed the short circuit current ratings of switchgears and circuit breakers, posing a risk to safety and system stability.

Innovation Solution

Incorporating ultra-fast earthing switches that can close within 3 ms to divert fault currents to ground, providing backup protection when the current limiting device fails, and using a control unit to monitor and manage the fault current limitation process, ensuring the circuit breaker can safely open and clear the fault.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a current limiting device is used to reduce fault current, then the circuit breaker can open safely, but the current limiting device may become faulty and fail to limit current

Engineering Contradiction:
Improvefault current limitation reliabilityVSAvoidunlimited fault current
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention installs an earthing switch as a backup protection device before the current limiting device can fail. This earthing switch provides predetermined protective action by rapidly closing to earth the side of the current limiting device opposite to the fault, thereby limiting fault current even when the current limiting device fails. This prior cushioning measure ensures that there is always a fallback mechanism in place.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The earthing switch acts as an intermediary protective measure between the fault and the circuit breaker. When the current limiting device fails, the earthing switch intervenes by closing to create an alternative current path to ground, effectively mediating the fault condition and allowing the circuit breaker to operate safely without being exposed to unlimited fault current.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If an earthing switch is added as backup protection, then safety is enhanced, but device complexity increases

Engineering Contradiction:
Improveswitchgear safetyVSAvoidswitchgear configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The earthing switch serves multiple functions: it provides backup fault current limitation, enables safe circuit breaker operation, and can be used for normal earthing operations. By making this single device multi-functional, the invention enhances safety without requiring multiple specialized components, thereby minimizing the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control unit automatically detects current limiting device failures and triggers the earthing switch without requiring additional complex protection systems. The existing control infrastructure is leveraged to monitor the current limiting device and activate the earthing switch as needed, allowing the system to self-protect without adding substantial complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances safety and reliability by rapidly clearing faults even when the current limiting device is faulty, preventing overstressing of switchgear components and ensuring fault current levels remain within safe limits, thereby protecting the electrical plant.

Implementation Method 1

Incorporating ultra-fast earthing switches that can close within 3 ms to divert fault currents to ground

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Data Source

PatentEP3301771B1Fault current handling in an electrical plant
Publication Date: 2021.11.10 ABB (SCHWEIZ) AG
  • EP3301771B1 patent drawingFigure 1~2
  • EP3301771B1 patent drawingFigure 3~4
  • EP3301771B1 patent drawingFigure 5~6

AI summary

In a protective arrangement of at least one switchgear (SWG1, SWG2) comprising a link (BB1, BB2) interconnecting at least a first and a second feeder (F3) being power transmission elements provided with corresponding circuit breakers (CB1, CB2, CB3), the protective arrangement comprises a current limiting device (12), an earthing switch (ES1) and a control unit. Upon fault detection on one power transmission elements (F3) and current limiting device activation, where the fault causes a fault current to run through the circuit breaker (CB3) of the faulty power transmission element (F3) of which a part passes through the current limiting device (12), the control unit monitors the current limiting device operation, determines if the operation is non-satisfactory and closes the first earthing switch (ES1) in case it is, thereby lowering the current through the circuit breaker (CB3) of the faulty power transmission element (F3) to a level where this circuit breaker (CB3) may be opened.