Earth Moving Vehicle Control With Online Learning Adaptation

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Solution Overview

Problem

Current autonomous control systems for earth moving vehicles face challenges in adapting to changing soil conditions and varying models of earth moving vehicles due to complex control surface layouts and actuation methods, making it difficult to develop effective autonomous control systems that can operate efficiently across different environments and vehicle types.

Innovation Solution

An autonomous or semi-autonomous earth moving system that uses a combination of sensors and machine learning models to record and process data for generating digital representations of the work site, determining optimal tool paths, and controlling the movement of earth moving vehicles, allowing for online learning and adaptation to current conditions, including soil parameters and vehicle responses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional manual operation is used for earth moving vehicles, then control precision and adaptability to changing conditions are maintained through human judgment, but operational cost increases due to the need for continuous human presence and labor expenses

Engineering Contradiction:
Improveoperational efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The earth moving vehicle performs autonomous control operations without continuous human intervention. The control system automatically adjusts control surface positions based on sensor feedback and pre-programmed logic, enabling the vehicle to serve itself in terms of navigation and operation decisions

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical control with an automated control system that uses sensors, processors, and actuators. The system substitutes human operators with electronic control mechanisms that can process sensor data and adjust control surfaces in real-time

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If autonomous control is implemented without adaptation mechanisms, then operational cost decreases by eliminating manual operators, but control accuracy deteriorates due to inability to adapt to changing soil conditions and vehicle models

Engineering Contradiction:
Improveadaptability to soil conditionsVSAvoidlearning system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system continuously receives feedback from sensors about soil conditions, vehicle state, and control surface performance. This feedback is processed to adjust control parameters and improve accuracy over time, allowing the system to adapt to changing conditions without manual intervention

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes control parameters such as control surface positions, actuation forces, and response thresholds based on sensor input and learned patterns. This allows the autonomous vehicle to adapt its behavior to different soil conditions and operational scenarios

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If a unified control system is designed to work with multiple earth moving vehicle models, then versatility across different vehicle types improves, but system complexity increases due to varying control surface layouts and actuation characteristics

Engineering Contradiction:
Improvecompatibility with vehicle modelsVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system is designed with universal functionality to work with multiple earth moving vehicle models. It uses a standardized interface that can accommodate different control surface layouts and actuation types through configurable parameters and adaptive calibration procedures

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control system dynamically adapts its parameters and control strategies based on the specific vehicle model being operated. It can adjust its behavior in real-time to match the characteristics of different vehicles, making the system versatile without requiring separate hardwired control systems for each model

Inventive Principle:
Principle #15Dynamics

4Speed

If real-time sensor data processing is implemented for autonomous control, then responsiveness to changing conditions improves, but computational load and system complexity increase

Engineering Contradiction:
Improveresponse speedVSAvoidprocessing system complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The control system performs preliminary processing of sensor data by pre-defining threshold values, decision logic, and control parameters. This allows real-time responsiveness without requiring complex on-the-fly computations, as the heavy processing is done in advance or through simplified real-time rules

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240361762A1Online machine learning for autonomous earth moving vehicle control
Publication Date: 2024.10.31 BUILT ROBOTICS INC
  • US20240361762A1 patent drawing
  • US20240361762A1 patent drawing
  • US20240361762A1 patent drawing

AI summary

An autonomous earth moving system can determine a desired state for a portion of the EMV including at least one control surface. Then the EMV selects a set of control signals for moving the portion of the EMV from the current state to the desired state using a machine learning model trained to generate control signals for moving the portion of the EMV to the desired state based on the current state. After the EMV executes the selected set of control signals, the system measures an updated state of the portion of the EMV. In some cases, this updated state of the EMV is used to iteratively update the machine learning model using an online learning process.