Focused Electron Beam Mask for High Density MRAM Testing

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Solution Overview

Problem

High-density Magnetic Random Access Memory (MRAM) devices face challenges in testing individual memory elements due to their small feature sizes and proximity effects, making conventional testing methods impractical and unfeasible, especially as the density of memory elements exceeds the resolution of available photolithographic tooling.

Innovation Solution

A method involving the deposition of a photoresist layer over magnetic memory elements, patterned using focused electron beam exposure to create openings for electrically conductive material, allowing easy connection with circuitry for testing individual elements without altering the underlying CMOS circuitry, enabling flexible and precise testing of high-density memory arrays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional photolithographic testing methods are used, then the testing process is simple, but the feature size resolution is insufficient for high-density memory elements

Engineering Contradiction:
Improvefeature size resolutionVSAvoidtesting process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces conventional photolithographic methods with focused electron beam exposure to achieve the required resolution for high-density memory element testing, substituting optical systems with electron beam systems that provide superior precision at the nanoscale

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a patterned photoresist layer as an intermediary that is first exposed to focused electron beams with high precision, then developed and used as a mask for subsequent metal deposition, enabling indirect testing without requiring direct high-resolution patterning of the memory elements themselves

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If individual memory elements are tested at high density, then testing precision is improved, but the number of elements that can be tested decreases due to proximity effects

Engineering Contradiction:
Improvetesting precisionVSAvoidnumber of testable elements
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent extracts and isolates individual memory elements or small groups of elements through selective photoresist patterning and metal deposition, allowing them to be tested independently despite their high-density arrangement, thereby maintaining measurement precision while enabling systematic testing of multiple elements through sequential processing

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If photoresist and conductive material layers are added for testing, then element accessibility is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveelement accessibilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies photoresist and conductive material layers only in specific local areas where memory element testing is required, rather than uniformly across the entire device, thereby improving element accessibility at test locations while minimizing the overall manufacturing complexity and material usage

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective testing of individual magnetic memory elements at high densities without additional manufacturing complexity or cost, allowing for the evaluation of proximity effects and ensuring minimal interference between elements, while maintaining the integrity of the CMOS circuitry.

Implementation Method 1

The photoresist is patterned using focused electron beam exposure

Methodology Applied
Scientific EffectFocused electron beam exposure: Electron Beam

Implementation Method 2

A layer of photoresist is deposited over the array of magnetic memory elements. The photoresist is patterned to form it with one or more openings

Methodology Applied
Scientific EffectPhotoresist patterning: Photopolymerisation

Implementation Method 3

An electrically conductive material is deposited over the patterned photoresist and into the openings in the patterned photoresist

Methodology Applied
Scientific EffectPhysical vapor deposition: Physical Vapour Deposition

Data Source

PatentUS10607902B2Method for measuring proximity effect on high density magnetic tunnel junction devices in a magnetic random access memory device
Publication Date: 2020.03.31 INTEGRATED SILICON SOLUTION CAYMAN INC
  • US10607902B2 patent drawing
  • US10607902B2 patent drawing
  • US10607902B2 patent drawing

AI summary

A method for testing individual memory elements or sets of memory elements of an array of magnetic memory elements. The method involves forming a mask such as photoresist mask over an array memory elements. The mask is configured with an opening over each of the selected memory elements to be tested. The mask can be formed of photoresist which can be patterned by focused electron beam exposure to form opening at features sizes smaller than those available using standard photolithographic processes. An electrically conductive material is deposited over the mask and into the openings in the mask to make electrical contact with the selected memory element or memory elements to be tested. Then, electrical connection can be made with the electrically conductive material to test the selected one or more magnetic memory elements.