Carbon Fiber E-Bike Frame Wireless Charging With Waterproof Phone Sealing

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Solution Overview

Problem

Existing mobile phone charging solutions for bicycles, especially for carbon fiber electric bicycles, face issues such as inconvenience due to cable-based charging, battery depletion during outdoor rides, and risks of water ingress during wireless charging in rainy conditions.

Innovation Solution

A wireless charging device integrated into the carbon fiber bicycle frame, featuring a sealed accommodating box with a wireless charging module, a sealing cover, and a power supply device, ensuring waterproof and convenient charging without external power banks, while preventing phone falls and water ingress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a cable-based charger is used for mobile phone charging during bicycle rides, then charging function is provided, but convenience deteriorates due to cable management and interruption of journey to locate charging stations

Engineering Contradiction:
Improveconvenience of mobile phone chargingVSAvoidinterruption of journey
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent replaces the mechanical cable-based charging system with a wireless charging system. The wireless charging module uses electromagnetic induction to transfer power without physical contact, eliminating the need for cable plugging and unplugging. This allows users to charge their phones continuously during rides without interrupting their journey to locate charging stations or manage cables.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If the wireless charger is installed on the handlebar without sealing structure, then wireless charging function is provided, but reliability deteriorates due to water ingress risk during rainy days

Engineering Contradiction:
Improvewireless charging functionVSAvoidwaterproof performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent employs a sealing cover made of flexible waterproof material that completely encloses the wireless charging module. This flexible shell structure provides effective waterproof protection while allowing the wireless charging function to operate normally. The sealing cover prevents water ingress during rainy days, ensuring reliable operation of the wireless charging system in various weather conditions.

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If the solar charger is installed in the bicycle basket, then wireless charging function is provided, but device complexity increases due to need for rain cover and sealing structures

Engineering Contradiction:
Improvewireless charging capabilityVSAvoidsealing and rain cover structures
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the wireless charging module directly into the bicycle frame structure, specifically integrating it into the seat tube. This integration eliminates the need for separate sealing structures and rain covers that would be required if the charger were installed in the bicycle basket. The unified design reduces overall device complexity while maintaining waterproof performance and wireless charging functionality.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If a sealed accommodating box is used for wireless charging module, then waterproof performance is improved, but ease of operation deteriorates due to difficulty in accessing and maintaining the module

Engineering Contradiction:
Improvewaterproof sealingVSAvoidaccessibility for maintenance
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent segments the sealed accommodating box into two parts: a fixed sealed housing that maintains waterproof integrity, and a removable sealing cover that provides access to the wireless charging module. This segmentation allows the module to be easily accessed for maintenance or replacement by simply removing the sealing cover, while the main sealed housing continues to provide waterproof protection. This design resolves the contradiction between waterproof performance and ease of maintenance.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables convenient, waterproof, and efficient charging of mobile phones during rides, eliminating the need for external power banks and protecting the phone from water and falls.

Implementation Method 1

a wireless charging module (3) for charging the mobile phone, positioned below the partition plate, and electrically connected to the power supply device through a lead wire

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20250346320A1Wireless charging device for carbon fiber electric bicycle
Publication Date: 2025.11.13 HAIKOU WUXIAN CYCLING TECHNOLOGY CO LTD
  • US20250346320A1 patent drawing
  • US20250346320A1 patent drawing
  • US20250346320A1 patent drawing

AI summary

The present invention discloses a wireless charging device for a carbon fiber electric bicycle. The wireless charging device includes a bicycle frame, a sealed accommodating box, a wireless charging module, a sealing cover, a partition plate and a power supply device. The wireless charging module is embedded into the bicycle frame through the sealed accommodating box and electrically connected to the power supply device of the electric bicycle, so that the electric bicycle can be charged during riding. The sealing cover is provided to implement the fixing and sealing of a mobile phone, thereby solving a problem of mobile phone charging during riding, and preventing the mobile phone from falling while charged. The wireless charging device has a waterproof and sealing effect.