E-Bike Drive Freewheel Assembly for Silent Bidirectional Torque Control

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Solution Overview

Problem

Existing drive devices for electric bicycles with bidirectional freewheeling assemblies face challenges in achieving rapid response, silent operation, and preventing undesirable torque transmission across arbitrary rotation directions.

Innovation Solution

The proposed drive device incorporates a clamping element unit with rolling members that can transmit torque between the force transmission element and the shaft, and interrupt torque transmission when necessary, allowing for bidirectional freewheeling while decoupling vibrations and ensuring gentle operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a bidirectional freewheeling assembly is used, then the drive unit can operate in both rotation directions, but it may transmit undesirable torque in arbitrary rotation directions

Engineering Contradiction:
Improvebidirectional operationVSAvoidundesirable torque transmission
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The clamping element unit is pre-configured with rolling members positioned to engage with the force transmission element and shaft. When the shaft rotates in the forward direction, the rolling members are preliminarily positioned to transmit torque efficiently. When reverse rotation is detected, the rolling members are preliminarily disengaged to prevent undesirable torque transmission, thus resolving the contradiction between bidirectional operation and torque control.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The rolling members act as intermediary elements between the force transmission element and the shaft. These intermediaries can selectively engage or disengage based on rotation direction, allowing the system to achieve bidirectional operation while preventing harmful torque transmission in reverse direction by simply disengaging the intermediary rolling members.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If a clamping element unit with rolling members is used to interrupt torque transmission, then rapid response is achieved, but the structure becomes more complex

Engineering Contradiction:
Improveresponse speedVSAvoidstructure complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The clamping element unit is segmented into multiple independent rolling members that can individually engage or disengage from the force transmission element. This segmentation allows rapid response to rotation direction changes while keeping each individual rolling member simple in structure, thus resolving the contradiction between rapid response and structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of using a complex locking mechanism to prevent reverse rotation, the invention inverts the approach by using simple rolling members that naturally disengage under reverse torque. The complexity is inverted from an active locking system to a passive disengagement system, achieving rapid response with simpler structure.

Inventive Principle:
Principle #13The other way round (Inversion)

3Power

If the rolling members are designed to transmit torque efficiently, then power transmission is improved, but vibrations may be transmitted to the gearbox and electric motor

Engineering Contradiction:
Improvetorque transmission efficiencyVSAvoidvibration transmission
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The harmful vibration transmission path is extracted from the torque transmission path. The rolling members are designed to take out only the beneficial torque transmission function while leaving the vibration transmission path open. When vibrations occur, the rolling members can disengage or decouple, preventing vibration transmission to the gearbox and electric motor while maintaining torque transmission efficiency during normal operation.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a bidirectional freewheeling assembly with rapid response and silent operation, effectively counteracting undesirable torque transmission and ensuring a durable and gentle operation of the drive unit.

Implementation Method 1

The rolling members (20a) in a clamped position of the rolling members (20a) are provided for transmitting torque between the force transmission element (42a) and the shaft (50a)

Methodology Applied
Scientific EffectRolling contact: Roller

Implementation Method 2

The friction unit (24a) is provided to generate an actuating force by friction between the clamping element holding member (36a) and the friction member (94a)

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20250180080A1Drive Device for a Drive Unit of an Electric Bike, Drive Unit and Electric Bike
Publication Date: 2025.06.05 ROBERT BOSCH GMBH
  • US20250180080A1 patent drawing
  • US20250180080A1 patent drawing
  • US20250180080A1 patent drawing

AI summary

A drive device for a drive unit of an electric bicycle has a bidirectional freewheeling assembly. The freewheeling assembly includes at least one clamping element unit.