Chainless E-Bike Pedal Load Adjustment Unit

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Solution Overview

Problem

Chainless electric bicycles face inefficiencies in generating efficiency due to heat loss in the pedal load adjustment unit, which is caused by increased voltage input leading to reduced output voltage and necessitates additional circuitry to limit voltage.

Innovation Solution

The implementation of a pedal load adjustment unit with plural capacitors and switches that alternately charge and discharge voltage to minimize heat loss, using an electronic control unit to manage the operation of these components and adjust pedal load, thereby reducing voltage drops and enhancing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the amount of power generated from the generator is increased, then the charging efficiency of the battery is improved, but voltage input to the pedal load adjustment unit rises causing heat loss at switching elements and resistors

Engineering Contradiction:
Improvecharging efficiencyVSAvoidheat loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent segments the voltage regulation function into multiple capacitors (first, second, and third capacitors) that operate in different voltage ranges. Each capacitor handles specific voltage levels, dividing the overall voltage regulation task to minimize heat loss in any single component while maintaining high charging efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the operating parameters of the pedal load adjustment unit by using multiple capacitors with different capacitance values (first capacitor: 470μF, second capacitor: 220μF, third capacitor: 100μF) to handle different voltage levels. This parameter differentiation allows efficient power transfer while reducing heat generation through optimized voltage distribution.

Inventive Principle:
Principle #35Parameter changes

2Power

If the amount of power generated from the generator is increased, then more power is available to charge the battery, but output voltage from the pedal load adjustment unit rises requiring additional voltage-limiting circuits

Engineering Contradiction:
Improvepower available for chargingVSAvoidcircuit complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent creates a multi-functional pedal load adjustment unit where the same circuit components (capacitors and switching elements) perform both power regulation and voltage limitation functions. The first, second, and third capacitors collectively handle both voltage regulation and peak voltage suppression, eliminating the need for separate voltage-limiting circuits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the voltage regulation function and voltage limitation function into a single integrated circuit architecture. The combination of multiple capacitors with the switching elements creates a unified system that simultaneously regulates output voltage and limits peak voltages, simplifying the overall device structure.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If a conventional pedal load adjustment unit is used, then voltage regulation is achieved, but heat loss occurs and additional voltage-limiting circuits are needed

Engineering Contradiction:
Improvevoltage regulation capabilityVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces dynamic voltage regulation through the coordinated switching of multiple capacitors. The first, second, and third capacitors are switched in and out based on real-time voltage conditions, creating a dynamic response that maintains reliable voltage regulation while adapting to varying power generation levels without requiring static additional circuits.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces heat loss and increases generating efficiency by alternately operating switches to control voltage output, allowing for efficient power adjustment and reduced manufacturing costs without the need for heat-radiation structures.

Implementation Method 1

a generator to generate voltage by operation of pedals

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a rectifier to rectify AC voltage generated from the generator to DC voltage

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

plural capacitors configured to be charged with the voltage generated from the generator

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentEP2876029B1Chainless electric bicycle
Publication Date: 2019.02.27 HL MANDO CORP
  • EP2876029B1 patent drawingFigure 1
  • EP2876029B1 patent drawingFigure 2
  • EP2876029B1 patent drawingFigure 3

AI summary

Disclosed herein is an electric bicycle. The electric bicycle includes a battery (23), a generator (21) to generate voltage by operation of pedals, and a pedal load adjustment unit to adjust pedal load applied to the pedals by controlling voltage generated from the generator and used to charge the battery. The pedal load adjustment unit includes plural capacitors (C1, C2, C3) configured to be charged with the voltage generated from the generator and plural switches (S1, S2, S3) configured to operate alternately so that the voltage generated from the generator is discharged to the capacitors to charge the capacitors and the voltage stored in the capacitors is discharged to the battery to charge the battery.