ECAP Lead Integrity Diagnostics for Closed-Loop Stimulation

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Solution Overview

Problem

Existing electrical stimulation therapies face issues with lead integrity and noise interference, such as electromagnetic interference (EMI) and internal noise, which affect the detection and recording of evoked compound action potentials (ECAPs), leading to improper administration of therapy.

Innovation Solution

A medical device system that utilizes ECAP signals in a closed-loop system to adjust stimulation parameters, performs lead integrity tests when characteristic values are outside an expected range, and suspends or adjusts therapy to mitigate noise interference, ensuring accurate therapy delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional signal processing methods are used in noisy environments, then signal processing can be performed, but lead integrity and measurement accuracy deteriorate

Engineering Contradiction:
Improvelead integrityVSAvoidnoise interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system implements feedback by continuously monitoring the measured impedance signal and comparing it against expected patterns. When deviations indicating lead integrity issues are detected, the system adjusts the measurement parameters or alerts the user, creating a closed-loop system that improves reliability in noisy environments.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary signal processing layer that separates the raw impedance signal from the final measurement output. This intermediary layer applies filtering and analysis algorithms that distinguish true tissue impedance changes from noise artifacts, thereby maintaining lead integrity assessment accuracy despite environmental noise.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If complex signal processing algorithms are implemented to improve measurement accuracy, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improveimpedance measurement accuracyVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The signal processing algorithm is segmented into distinct functional modules: impedance signal acquisition, noise filtering, lead integrity analysis, and tissue characterization. Each module performs a specific function independently, which improves measurement precision while making the overall system more manageable and less complex through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system applies partial signal processing by focusing computational resources on the most critical aspects of impedance analysis - specifically lead integrity detection and significant tissue impedance changes. Less critical frequency components or noise bands receive reduced processing, optimizing the balance between measurement precision and device complexity.

Inventive Principle:
Principle #16Partial or excessive action

3Ease of operation

If electrical leads are made more flexible and smaller, then ease of operation and patient comfort improve, but lead integrity and signal quality worsen

Engineering Contradiction:
Improvelead flexibilityVSAvoidlead integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces mechanical lead integrity assurance with electrical signal-based detection. Instead of relying on the physical robustness of thicker, stiffer leads, the system uses impedance measurements to continuously monitor lead integrity, enabling the use of thinner, more flexible leads without sacrificing reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

An intermediary monitoring system is introduced that detects lead integrity issues through electrical impedance characteristics. This intermediary detection mechanism allows the use of flexible, thin leads by providing continuous surveillance of their condition, compensating for their reduced mechanical strength through enhanced sensing capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively identifies and mitigates issues with ECAP signal detection, preventing unintended changes in therapy and maintaining consistent treatment efficacy by performing lead integrity tests and adjusting stimulation parameters in response to noise interference.

Implementation Method 1

measuring an electrical impedance of the tissue at a plurality of frequencies

Methodology Applied
Scientific EffectElectrical impedance: Electrical Resistance

Data Source

PatentEP4221816B1Lead integrity and closed-loop algorithm diagnostic
Publication Date: 2026.05.06 MEDTRONIC INC
  • EP4221816B1 patent drawingFigure 1
  • EP4221816B1 patent drawingFigure 2
  • EP4221816B1 patent drawingFigure 3

AI summary

In one example, the disclosure describes a method comprising receiving, by processing circuitry, information indicative of one or more evoked compound action potential (ECAP) signals. The one or more ECAP signals are sensed by at least one electrode carried by a medical lead. The processing circuitry determining that at least one characteristic value of the one or more ECAP signals is outside of an expected range. Responsive to determining that the at least one characteristic value of the one or more ECAP signals is outside of the expected range, the processing circuitry performs a lead integrity test for the medical lead.