Eccentric Crank Mechanism for Exercise Bike Vibration Generation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional exercise bikes lack an effective mechanism to generate and transmit vibrations to the pedals, requiring additional dampening to reduce vibration transmission to the frame, which increases mass and volume.

Innovation Solution

The introduction of a second set of eccentrically mounted crank arms, coupled to a sleeve shaft, generates vibrations that are superposed on the revolutions of the pedals, reducing the need for dampening by distributing the mass and volume of vibrating components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional exercise bikes are designed without eccentric crank arms, then the structure is simpler, but vibrations cannot be generated and transmitted to the pedals

Engineering Contradiction:
Improvevibration generationVSAvoidcrank mechanism complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by mounting the second set of crank arms eccentrically with respect to the rotational axis of the shaft. This asymmetric positioning creates an offset between the crank arm rotation center and the pedal axis, generating vibrations when the cranks rotate. The eccentric mounting allows the mechanism to produce the desired vibratory motion without requiring complex additional components.

Inventive Principle:
Principle #4Asymmetry

2Object-affected harmful factors

If additional dampening components are added to reduce vibration transmission to the frame, then vibration control is improved, but mass and volume increase

Engineering Contradiction:
Improvevibration transmission to frameVSAvoiddevice mass
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The patent converts the potentially harmful vibrations into a beneficial feature by using them for therapeutic purposes. The vibrations generated by the eccentric crank arms are directed to the pedals and transmitted to the user's feet and legs, providing massaging and therapeutic effects. This approach transforms what could be considered a harmful vibration into a useful therapeutic function, eliminating the need for dampening components.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Volume of moving object

If a compact vibration generation mechanism is implemented, then mass and volume of vibrating components are reduced, but the mechanism complexity increases

Engineering Contradiction:
Improvevibrating components volumeVSAvoidcrank mechanism complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent merges two crank arm sets into a single integrated mechanism. The first set of crank arms is mounted concentrically on the shaft, while the second set is mounted eccentrically on the same shaft. Both sets rotate together as a unified mechanism, eliminating the need for separate vibration generation components and reducing overall complexity despite the sophisticated motion generation capability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for a compact mechanism to generate and transmit vibrations to the pedals, reducing the overall mass and volume of vibrating components and minimizing the need for vibration dampening during use.

Implementation Method 1

at least a second set of crank arms mounted eccentrically with respect to the rotational axis of the shaft

Methodology Applied
Scientific EffectEccentric mounting: Eccentric

Implementation Method 2

generating vibrations and transmitting such vibrations to e.g. pedals mounted on the ends of the cranks

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Data Source

PatentUS10384097B2Exercise device
Publication Date: 2019.08.20 ELBERSEN BEHEER
  • US10384097B2 patent drawing
  • US10384097B2 patent drawing
  • US10384097B2 patent drawing

AI summary

An exercise device, such as a bicycle or spinning bike, includes a frame, a first set of crank arms connected to a rotary shaft supported by the frame and having an imaginary rotational axis stationary with respect to the frame. A second set of crank arms is mounted eccentrically with respect to the rotational axis of the rotary shaft. A second shaft is coupled to the second set of crank arms such that rotation of the second shaft generates vibrations of the crank arms in the second set of crank arms.