Eccentric-Disc Vibration Unit for Directional Bicycle Ergometer Training

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vibration ergometers generate non-directional vibrations that exceed occupational health limits, leading to reduced use duration and lack of broad conditioning-coordinative multifunctionality, necessitating additional training equipment for holistic training.

Innovation Solution

An ergometer with a vibration unit featuring an eccentric disc and connecting rod system that generates vibrations exclusively in one direction, with adjustable amplitude and frequency, and includes a compensation mechanism to prevent unwanted vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If vibration energy is transmitted to the user via known devices, then vibration training effect is achieved, but non-directional vibrations exceed occupational health limits and reduce use duration

Engineering Contradiction:
Improveuse durationVSAvoidvibration exposure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The vibration unit segments the vibration transmission by using separate vibration elements (first and second vibration elements) that independently transmit vibrations in opposite directions, allowing precise control of vibration direction and magnitude to stay within health limits while extending safe use duration

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies counterweight principles by having two vibration elements transmit vibrations in opposite directions, where the vibrations partially cancel each other out, reducing the net vibration exposure to the user while maintaining the training effect within safe occupational health limits

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Productivity

If rigid connection between bottom bracket and vibration plate is used, then vibration transmission is efficient, but non-directional vibrations are generated and chain tensioner is required

Engineering Contradiction:
Improvevibration transmission efficiencyVSAvoidchain tensioner and safety measures
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces the rigid connection with a dynamic system where the crankshaft rotates to drive vibration elements that transmit vibrations in controlled directions. This dynamic approach eliminates the need for chain tensioners and safety measures while maintaining efficient vibration transmission through the controlled motion of the vibration elements

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent substitutes the chain-driven mechanical system with a direct vibration transmission system where the crankshaft directly drives vibration elements. This replacement eliminates the complex chain tensioner mechanism and associated safety measures while achieving efficient vibration transmission through direct mechanical coupling

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of energy

If vibration amplitude decreases with mechanical load, then energy conservation is achieved, but training effectiveness is reduced

Engineering Contradiction:
Improveenergy conservationVSAvoidtraining effectiveness
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent changes the operating parameters by using a high-torque motor capable of maintaining constant vibration amplitude across varying mechanical loads. This parameter change ensures that training effectiveness is maintained regardless of load variations, while the system conserves energy through efficient motor operation and controlled vibration transmission

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If whole-body vibrations are generated, then broad conditioning effect is achieved, but occupational health limits are exceeded

Engineering Contradiction:
Improveconditioning effectVSAvoidvibration exposure
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by directing vibrations primarily to the lower extremities through the pedal mechanism rather than generating whole-body vibrations. This localized approach provides targeted conditioning to the intended muscle groups while keeping overall vibration exposure within occupational health limits

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ergometer provides precise, directional vibrations that are independent of load, allowing extended use without exceeding health limits and enabling comprehensive training without additional equipment.

Implementation Method 1

a vibration unit (100) featuring an eccentric disc (6) and connecting rod (1) system that generates vibrations exclusively in one direction

Methodology Applied
Scientific EffectEccentric mechanism: Eccentric

Implementation Method 2

generates vibrations exclusively in one direction, with adjustable amplitude and frequency

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Data Source

PatentEP4304745B1Vibration unit and its use in a vibration dynamometer for the lower and upper extremities
Publication Date: 2025.09.24 BRAINAIX SWISS
  • EP4304745B1 patent drawingFigure 1
  • EP4304745B1 patent drawingFigure 2a~2b
  • EP4304745B1 patent drawingFigure 3

AI summary

The invention relates to a bicycle ergometer, comprising at least one pedaling device for a user and a vibration unit, wherein: the vibration unit has at least one main shaft (12), which is driven directly or indirectly by a motor (54) and has an eccentric disk (6) fastened thereto; the eccentric disk (6) is rotatably coupled to a connecting rod (1); and the connecting rod (1) transmits, by means of a rod eye (1a) disposed on opposite from the eccentric disk (6), the vibrations to the bearing (29) of the pedaling device such that the vibrations are applied substantially exclusively to this bearing (29) in the vertical direction.