Eccentric Gravity Wheel Drag Gain Structure

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Solution Overview

Problem

Existing fitness equipment designs face limitations in achieving significant drag effect due to constraints on the outside diameter, wheel width, and weight of the gravity wheel, leading to bottlenecks in drag performance and increased space and material costs with current belt pulley block and magnetic drag regulator systems.

Innovation Solution

The drag gain structure incorporates an eccentric driving member and a bearing pedestal with bias joint pins, allowing for indirect transmission and enhanced drag force without increasing the gravity wheel's diameter, utilizing a zigzag transmission structure that links the shaft to the gravity wheel through eccentric positions, reducing space and material costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If belt pulley block variable-speed gear structure is used to increase drag effect, then drag performance is improved, but device complexity and space occupation increase

Engineering Contradiction:
Improvedrag effectVSAvoidstructure complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The patent extracts the drag control function from complex external mechanisms (belt pulley blocks, magnetic regulators) and integrates it directly into the gravity wheel structure through eccentric positioning of the gravity wheel relative to the rotation axis, simplifying the overall device structure while maintaining drag performance

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the drag generation function with the gravity wheel structure itself by positioning the gravity wheel eccentrically, combining what were previously separate functions (gravity wheel rotation and drag generation) into a single integrated structure

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If electrically controlled magnetic drag regulator is used to adjust drag, then drag control precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvedrag control precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent removes the electrically controlled magnetic drag regulator and its associated control systems, extracting the drag control function and implementing it mechanically through the eccentric gravity wheel structure, thereby eliminating complex electrical control components

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the electrical control system with a mechanical solution, where the eccentric positioning of the gravity wheel creates variable drag through mechanical means rather than electrical control, substituting complex electrical systems with simpler mechanical geometry

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Force

If gravity wheel specifications are increased to enhance drag effect, then drag performance is improved, but device volume and weight increase

Engineering Contradiction:
Improvedrag effectVSAvoiddevice volume
Core Design Contradiction:
ForceVSVolume of moving object

Solution Approach 1:

The patent employs asymmetric positioning of the gravity wheel relative to the rotation axis, creating an eccentric configuration where the gravity wheel center does not coincide with the rotation axis. This asymmetric arrangement generates variable drag forces throughout the rotation cycle, enhancing drag performance without requiring increases in gravity wheel size

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent introduces a new dimensional aspect to drag generation by positioning the gravity wheel in an eccentric location, creating radial variations in drag force during rotation. This dimensional change in force application (from uniform to radially varying) enhances drag effect without increasing the physical dimensions of the gravity wheel

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly increases the driving drag, reduces component and assembly costs, and enhances the drag sense by over 10 times compared to traditional systems, offering improved economic benefits and practical progressiveness.

Implementation Method 1

an eccentric driving member, disposed on the first side of the gravity wheel... the first coupling end of the inner side plate section is connected to an eccentric position of the gravity wheel by a first bias joint pin... the protruding end of the radial protruding plate is connected to an eccentric position of the gravity wheel through the second bias joint pin

Methodology Applied
Scientific EffectEccentric mechanism: Eccentric

Implementation Method 2

the interconnecting piece is rotationally coupled to at least one of the extension end and the second coupling end... forming the zigzag transmission structure that links the shaft to the gravity wheel through eccentric positions

Methodology Applied
Scientific EffectMechanical advantage through indirect transmission: Lever

Implementation Method 3

a bearing pedestal, disposed on the second side of the gravity wheel and screwed on the periphery of the shaft, there is an axial spacing between the bearing pedestal and the gravity wheel, the bearing pedestal includes more than one bearing

Methodology Applied
Scientific EffectBall bearing: Ball Bearing

Data Source

PatentUS11666797B2Drag gain structure for gravity wheel of fitness equipments
Publication Date: 2023.06.06 YEH YUNG SUNG
  • US11666797B2 patent drawing
  • US11666797B2 patent drawing
  • US11666797B2 patent drawing

AI summary

A drag gain structure for the gravity wheel of fitness equipment includes an eccentric driving member disposed on the first side of the gravity wheel, which includes inner and outer side plate sections, and an interconnecting piece. The interconnecting piece is rotationally coupled to at least one of the plate sections. One end of outer side plate section is fitted over and fixed to the shaft, and one end of inner side plate section is connected to an eccentric position of gravity wheel through the first bias joint pin. A bearing pedestal is disposed on the second side of the gravity wheel, including a bearing screwed on the shaft, a pedestal shell fitted over the bearing and a radial protruding plate on the periphery of pedestal shell. The protruding end of the radial protruding plate is connected to an eccentric position of gravity wheel through the second bias joint pin.