Eccentric Hub Torque Coupling for Bicycle Weight-to-Torque Conversion

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Solution Overview

Problem

Conventional bicycles, especially electric bicycles, face challenges in maintaining battery charge and range, leading to increased rider effort due to the weight of batteries and motor components, particularly on return journeys where charging locations may not be available.

Innovation Solution

An energy transfer system for vehicle wheels that converts the potential energy from the rider's weight into kinetic energy as driving torque, utilizing an inner hub, outer hub, torque coupling, lever arms, and springs to reduce rider effort and enhance propulsion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If a battery and motor are added to provide propulsion assistance, then the bicycle can support longer journeys and varying fitness levels, but the weight of the battery and motor components increases, leading to increased rider effort

Engineering Contradiction:
Improvejourney rangeVSAvoidweight of battery and motor
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The invention converts the harmful effect of the rider's weight (which normally represents a burden) into a beneficial force. By using the rider's weight as a counterbalance in a lever system, the system generates torque that assists propulsion, effectively turning the dead weight into useful mechanical energy for driving the bicycle forward

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system dynamically converts the static weight of the rider into dynamic torque through a lever arm mechanism. As the wheel rotates, the lever arms oscillate and convert the gravitational force on the inner hub into rotational torque on the outer hub, creating a dynamic assistance mechanism that operates continuously during riding

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If conventional bicycle components are used, then the structure is simple and reliable, but the rider effort necessary to power the vehicle is high

Engineering Contradiction:
Improverider effortVSAvoidwheel structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention employs a nested hub structure where an inner hub is positioned within an outer hub. The inner hub is connected to the bicycle's drivetrain while the outer hub is connected to the wheel. This nested arrangement allows the lever arms and springs to be integrated within the wheel structure without significantly increasing external dimensions, maintaining relative simplicity while adding the torque-generating functionality

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces rider effort by converting weight into torque, enhancing bicycle efficiency and range without the need for continuous battery assistance, making it suitable for longer journeys and varying fitness levels.

Implementation Method 1

a spring captured between each lever arm and a respective one of the spokes... Each spring is arranged to bias the respective lever arm into contact with the actuator

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a torque coupling rotatably connecting the inner hub to the outer hub... the torque coupling is adapted to enable radial movement of the inner hub relative to the outer hub and the simultaneous transmission of torque between the inner hub and the outer hub

Methodology Applied
Scientific EffectTorque: Torque

Implementation Method 3

an array of lever arms hingedly mounted to the outer hub and with each of which the actuator is engaged

Methodology Applied
Scientific EffectLever: Lever

Data Source

PatentUS11485448B2Energy transfer system
Publication Date: 2022.11.01 SUPER WHEEL SYST LTD
  • US11485448B2 patent drawing
  • US11485448B2 patent drawing
  • US11485448B2 patent drawing

AI summary

The present invention relates to an energy transfer system, in particular in the form of an energy efficient wheel for use with a vehicle such as a bicycle, which energy transfer system is operable to convert potential energy in the form of the load applied by the weight of the person on the vehicle into kinetic energy in the form of driving torque applied to the wheel, the system including an inner hub and an outer hub eccentrically coupled to the inner hub, in addition to a rim connected to the outer hub via an array of spokes, wherein an actuator comprising a pair of flanges extends radially outwardly from the inner hub and an array of lever arms are hingedly mounted to the outer hub and engaged by the actuator such as to be hingedly displaceable by the actuator in response to relative movement between the inner and outer hubs, and a spring captured between each lever arm and one of the spokes.