Eccentrically Rotating Lens for Laser Homogenization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High power laser applications face inefficiencies and high costs due to the use of transmissive diffusers for homogenizing laser light, which also result in undesirable low-angle light that does not effectively bounce inside integrating rods, leading to incomplete homogenization and speckle issues in projectors.

Innovation Solution

An eccentrically rotating lens is positioned between the laser and the integrating rod, focusing light off the optical axis and rotating about a different axis to increase homogenization, with a diffuser on the lens side to further spread the light, reducing low-angle light and enhancing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If transmissive diffusers are used to diffuse laser light, then light homogenization is improved, but efficiency is reduced and cost increases

Engineering Contradiction:
Improvelight homogenizationVSAvoidefficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent extracts the diffusing function from a separate transmissive diffuser component and integrates it into the lens itself through an eccentric rotation mechanism. The lens rotates about an axis offset from its optical axis, causing the focused light spot to sweep across the integrating rod input face, thereby achieving homogenization without requiring a separate diffusing element.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces dynamic motion (eccentric rotation) to achieve homogenization. The lens rotates continuously about an axis offset from its optical axis, creating a time-varying light distribution pattern that sweeps across the integrating rod input face. This dynamic approach replaces static transmissive diffusers, eliminating their associated losses and costs.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If transmissive diffusers are used to diffuse laser light, then light homogenization is improved, but device complexity and cost increase

Engineering Contradiction:
Improvelight homogenizationVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges the focusing function of the lens with the homogenization function that would otherwise require a separate transmissive diffuser. By integrating the homogenization mechanism into the lens assembly itself through eccentric rotation, the system reduces component count and overall device complexity while achieving the same homogenization effect.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lens assembly is designed to perform multiple functions: focusing the laser light and homogenizing the light distribution across the integrating rod input face. The single lens component with eccentric rotation capability replaces what would traditionally require multiple separate components (lens + diffuser), thereby simplifying the overall device architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of stationary object

If transmissive diffusers are used to diffuse laser light, then light is spread over diffuse area, but low-angle light remains which does not sufficiently bounce inside integrating rod

Engineering Contradiction:
Improvediffuse areaVSAvoidlight angle distribution
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent employs asymmetric geometry through eccentric rotation, where the rotation axis is offset from the lens's optical axis. This asymmetry causes the focused light spot to trace an asymmetric path across the integrating rod input face, creating a more uniform angular distribution of light rays. The asymmetric motion ensures that light enters the integrating rod at various angles, promoting sufficient internal bouncing and homogenization.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent transitions from static spatial diffusion to dynamic spatio-temporal diffusion. The eccentric rotation adds a temporal dimension to the light distribution, causing the light spot to sweep across different positions and angles over time. This time-varying approach ensures that light enters the integrating rod with a broader angular distribution, eliminating the low-angle light problem associated with static transmissive diffusers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively increases light homogenization and reduces low-angle light, improving efficiency and reducing speckle in projector images by ensuring that light is focused at angles greater than 3° from the normal, thereby enhancing the integration and projection quality.

Implementation Method 1

the lens positioned to receive light from the laser, off the optical axis, and focus the light through the input face of the integrating rod

Methodology Applied
Scientific EffectLight: Light

Implementation Method 2

the lens can comprise a diffuser on a side facing the integrating rod, which further homogenizes the light

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS10151917B2Device for homogenizing laser light using a rotating lens field
Publication Date: 2018.12.11 CHRISTIE DIGITAL SYSTEMS USA INC
  • US10151917B2 patent drawing
  • US10151917B2 patent drawing
  • US10151917B2 patent drawing

AI summary

A device for homogenizing laser light using a rotating lens is provided. The device comprises: a laser; an integrating rod having an input face; a lens located between the laser and the input face of the integrating rod, the lens having an optical axis, the lens positioned to receive light from the laser, off the optical axis, and focus the light through the input face of the integrating rod; and, an actuator device configured to rotate the lens about an axis of rotation different from the optical axis.