Eccentric Screw Pump Spacer Ring Centering
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Solution Overview
Problem
Existing eccentric screw pumps face challenges in assembly and sealing due to high manufacturing tolerances, misalignment risks, and the need for precise installation of spacer rings, especially at higher operating pressures, which complicates maintenance and increases the risk of leaks.
Innovation Solution
The design incorporates a radially removable spacer ring with a centering element and integrated clamping mechanism, ensuring precise positioning and sealing without manual adjustment, allowing for simplified assembly and maintenance by enabling the stator to be separated via a pivoting motion.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If a traditional screw pump design is used, then the structure is simple and easy to manufacture, but the pump cannot handle high viscosity fluids effectively and suffers from radial thrust issues
Solution Approach 1:
The patent applies asymmetry by using an eccentric screw design where the screw axis is offset from the pump housing centerline. This creates asymmetric clearance zones: a smaller clearance on the suction side and larger clearance on the discharge side. This asymmetric configuration enables effective handling of high viscosity fluids while maintaining structural simplicity for easy manufacture.
Solution Approach 2:
The invention transitions from traditional radial thrust management to axial thrust management by using thrust bearings arranged axially. This dimensional change in thrust direction allows the pump to handle viscous fluids more effectively while keeping the overall structure simple and manufacturable.
2Ease of manufacture
If traditional screw pump designs are used, then manufacturing is easy, but radial thrust causes operational reliability issues
Solution Approach 1:
The patent inverts the traditional approach by converting radial thrust into axial thrust through the eccentric screw geometry. Instead of managing radial forces as in conventional designs, the eccentric configuration generates axial thrust that is handled by axial thrust bearings, thereby improving reliability while maintaining ease of manufacture.
Solution Approach 2:
The asymmetric eccentric screw design inherently converts radial loading into axial loading. The offset screw position creates unequal clearance distribution that transforms the force vector direction, allowing thrust bearings to handle forces axially rather than radially, thus improving reliability without complicating manufacturing.
3Device complexity
If conventional pump designs are used, then the structure is straightforward, but side clearances cause fluid leakage and reduce efficiency
Solution Approach 1:
The patent applies local quality by creating different clearance zones at different locations: a smaller clearance on the suction side to minimize leakage and a larger clearance on the discharge side to accommodate thermal expansion and manufacturing tolerances. This localized differentiation reduces overall fluid leakage while keeping the structure straightforward.
Solution Approach 2:
The asymmetric clearance distribution resulting from the eccentric screw design optimizes fluid containment. The non-uniform clearance pattern reduces leakage paths more effectively than symmetric designs, decreasing energy loss from fluid leakage while maintaining structural straightforwardness.
4Ease of repair
If traditional pump designs are used, then maintenance is simple, but wear from radial thrust reduces durability
Solution Approach 1:
The patent inverts the thrust direction from radial to axial, which fundamentally changes the wear pattern on bearings and housing. Axial thrust bearings are more durable under these loading conditions and easier to maintain, thereby extending component durability while keeping maintenance procedures simple.
Solution Approach 2:
The asymmetric eccentric design distributes wear more uniformly across the thrust bearing surfaces by converting concentrated radial loads into distributed axial loads. This reduces localized wear and extends the service life of components while maintaining ease of repair through standard bearing replacements.
Data Source
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AI summary
The disclosure relates to a progressive cavity pump with a stator (10) and a rotor (11) rotatably arranged within the stator (10), wherein a radially removable spacer ring (20) is arranged at a connection-side end (12) of the stator (10). The invention is characterized in that the spacer ring (20) has a centering means (21). The disclosure further relates to a method for removing the stator from the progressive cavity pump.