Eccentric Screw Pump Feed Control for Low Starting Torque
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Solution Overview
Problem
Progressive cavity pumps experience issues with elastomer stator relaxation and deformation due to prolonged inactivity, leading to increased starting torque and potential component seizing, especially when using motors with limited torque.
Innovation Solution
The method involves adjusting the feed rate and preload between the rotor and stator from a working state to a rest state and back, reducing contact and preload during non-operation to prevent elastomer relaxation and deformation, and vice versa during operation, using an electronic or hydraulic control system.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the pump operates continuously with rotor and stator in contact, then pumping function is maintained, but elastomer relaxation and deformation occur during rest periods
Solution Approach 1:
The patent applies dynamics by making the feed between rotor and stator variable rather than fixed. The feed unit dynamically adjusts the feed based on operational state: maintaining a first feed during operation for reliable pumping, and reducing to a second feed during rest to prevent elastomer relaxation and deformation. This dynamic adjustment resolves the contradiction between maintaining pumping function and preserving elastomer geometry stability.
2Reliability
If increased preload is applied to reduce gap geometry, then sealing improves, but uneven elastic deformation occurs due to varying elastomer thickness
Solution Approach 1:
The patent applies local quality by making the feed (preload) variable in different operational contexts rather than uniformly applied. Instead of applying increased preload universally, the system applies different feed values: a first feed during operation that provides sufficient sealing, and a reduced second feed during rest that prevents uneven deformation. This localized adjustment of preload based on operational state resolves the contradiction between achieving reliable sealing and maintaining uniform gap geometry.
3Ease of operation
If rotor and stator remain in contact during rest, then positioning is simple, but starting torque increases due to deformation
Solution Approach 1:
The patent applies preliminary action by proactively reducing the feed between rotor and stator during rest periods before the pump is restarted. The feed unit automatically transitions to a reduced second feed when the pump is stationary, preventing elastomer relaxation and deformation in advance. This preliminary adjustment of feed during rest reduces starting torque when the pump is restarted, while maintaining simple positioning through automated control.
4Reliability
If automated control is implemented to adjust feed, then operation reliability improves, but device complexity increases
Solution Approach 1:
The patent applies self-service by implementing automated control where the feed unit autonomously adjusts the feed between rotor and stator based on operational state without requiring complex external control systems. The system monitors whether the pump is operating or at rest and automatically transitions between first and second feed values, improving operational reliability while minimizing the addition of complex control infrastructure.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach reduces starting torque, prevents component deformation, and ensures smooth operation by minimizing elastomer relaxation and seizing, particularly beneficial for pumps with limited drive motor torque.
Implementation Method 1
Prolonged inactivity leads to elastomer stator relaxation and deformation
Implementation Method 2
Elastomer stator relaxation and deformation due to prolonged inactivity
Implementation Method 3
The progressive cavity pump has a feed unit for adjusting a feed between rotor and stator
Data Source
Figure 1
Figure 2a~2c
Figure 3a~3c
AI summary
The invention relates to an eccentric screw pump (1) for conveying liquids loaded with solids, comprising a rotor (4) and a stator (2) in which the rotor (4) is rotatably arranged. The rotor (4) and stator (2) are arranged and configured relative to each other such that at least one chamber (5) is formed, which serves for conveying the liquid. The eccentric screw pump has a drive motor (36) for rotating the rotor (4), a control device (58) for controlling the drive motor (36) at least in an operating state in which the rotor (4) is driven to rotate and in a rest state in which the rotor (4) does not rotate, and a feed unit (39) configured to adjust the feed (F) between the rotor (4) and the stator (2) to a rest feed (F0) in the rest state and to a working feed (FB) in the operating state. The rest feed (F0) is less than the working feed (FB).The invention also relates to a method.