Switching Circuit for ECG Electrode Corrosion Reduction

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Solution Overview

Problem

External electrodes used in physiological signal measurement, such as ECG, are susceptible to galvanic corrosion, which limits their durability and requires frequent maintenance, especially when exposed to bodily fluids.

Innovation Solution

A switching circuit is implemented to provide a low-impedance path during measurement and a high-impedance path when not in use, reducing galvanic corrosion by minimizing exposure to corrosive environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external electrodes are continuously connected to ground, then safety and noise reduction are improved, but galvanic corrosion increases

Engineering Contradiction:
Improvesafety and noise reductionVSAvoidgalvanic corrosion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by making the ground connection dynamic rather than static. The switching circuit dynamically changes the impedance state between low-impedance (connected) and high-impedance (disconnected) based on operational requirements. This resolves the contradiction by allowing the system to have low-impedance connection during measurement for safety and noise reduction, while switching to high-impedance during non-measurement periods to prevent galvanic corrosion.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical impedance parameter of the ground connection. By switching between low-impedance and high-impedance states, the system optimizes both safety/performance and corrosion prevention. The impedance parameter is adjusted based on operational mode, allowing the system to achieve both contradictory goals at different times.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If external electrodes are disconnected from ground, then galvanic corrosion is reduced, but measurement performance deteriorates

Engineering Contradiction:
Improvegalvanic corrosionVSAvoidECG signal quality
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The system dynamically switches the ground connection state based on measurement requirements. During ECG measurement, the switching circuit provides low-impedance ground connection to ensure signal quality and safety. During non-measurement periods, it switches to high-impedance to minimize galvanic corrosion. This temporal separation resolves the contradiction between measurement performance and corrosion prevention.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements periodic switching between connected and disconnected states. The electrodes alternate between low-impedance ground connection during measurement intervals and high-impedance disconnection during non-measurement intervals. This periodic action allows the system to achieve both good measurement precision and reduced galvanic corrosion over time.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If wet electrodes are used to reduce impedance, then signal quality improves, but invasiveness and difficulty of operation increase

Engineering Contradiction:
Improvesignal qualityVSAvoidease of use
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent employs disposable adhesive electrode patches that are pre-prepared with conductive gel. These single-use electrodes provide the necessary low-impedance contact for good signal quality while eliminating the need for complex electrode preparation and cleaning procedures. The disposable nature simplifies operation for laypersons while maintaining measurement precision.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent uses flexible adhesive patches as thin film structures that conform to the skin surface. These flexible substrates with integrated conductive elements provide comfortable, easy-to-apply contact while maintaining electrical performance. The flexible nature enhances ease of operation compared to rigid electrode systems.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach extends the lifespan of the electrodes by restricting the occurrence of galvanic corrosion to only during measurement periods, thereby enhancing the device's reliability and reducing maintenance needs.

Implementation Method 1

the switching circuit can provide a low-impedance path (e.g., from an external electrode to ground)

Methodology Applied
Scientific EffectElectrical Impedance: Electrical Resistance

Implementation Method 2

the switching circuit can provide a high-impedance path to reduce leakage currents (e.g., between the external electrode and ground), and thereby reduce galvanic corrosion

Methodology Applied
Scientific EffectGalvanic Corrosion:

Data Source

PatentUS11751790B1Protective circuitry for external sensing applications
Publication Date: 2023.09.12 APPLE INC
  • US11751790B1 patent drawing
  • US11751790B1 patent drawing
  • US11751790B1 patent drawing

AI summary

Galvanic corrosion of an external electrode of a physiological signal sensor (e.g., ECG sensor) can be reduced. In some examples, protective circuitry, such as a switching circuit, can be used to reduce galvanic corrosion. In a first mode of operation (e.g., corresponding to measurement by the physiological signal sensor), the switching circuit can provide a low-impedance path (e.g., from an external electrode to ground). In a second mode of operation (e.g., corresponding to non-measurement by the physiological sensing system), the switching circuit can provide a high-impedance path to reduce leakage currents (e.g., between the external electrode and ground), and thereby reduce galvanic corrosion.