Echelle Grating Cyclic Free Spectral Range

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Solution Overview

Problem

Integrated silicon photonics face challenges in developing a wavelength filter like an optical de-MUX that is sensitive to fabrication errors, leading to optical crosstalk and insertion loss, particularly with echelle gratings, which can increase device size and manufacturing costs, and are challenging to tune due to sensitivity to silicon thickness variations.

Innovation Solution

An optical de-MUX with a reflective geometry and cyclic free spectral range (FSR) that eliminates spectral gaps between diffraction orders, allowing for a comb-filter output spectrum, reducing tuning energy and compensating for spectral shifts with control logic, and using a nano-photonic SOI platform to minimize facet sensitivity and thickness variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a very small diffraction angle is used to reduce optical crosstalk and insertion loss sensitivity, then optical crosstalk and insertion loss are reduced, but the device size increases dramatically

Engineering Contradiction:
Improveoptical crosstalk and insertion loss sensitivityVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent changes the diffraction angle parameter from very small to a larger angle (e.g., 10-30 degrees), which simultaneously reduces device size while maintaining acceptable optical crosstalk and insertion loss performance through optimized grating geometry and wavelength selection

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs dynamic wavelength tuning mechanisms that allow the system to adapt to different operating conditions, enabling the use of larger diffraction angles without compromising performance through active adjustment of operational parameters

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If silicon thickness is reduced to submicron for nano-photonic SOI platform, then facet verticality sensitivity is reduced and manufacturing is simplified, but control of center wavelength becomes extremely challenging due to thickness variation sensitivity

Engineering Contradiction:
Improvegrating fabrication simplicityVSAvoidcenter wavelength control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent implements feedback mechanisms including wavelength tuning systems and compensation algorithms that continuously adjust for thickness variations, allowing the use of thinner silicon layers while maintaining precise wavelength control through active correction

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent compensates for thickness sensitivity by adjusting other parameters such as grating period, incident angle, or material composition to maintain stable center wavelength despite variations in silicon thickness

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If echelle grating is used for wavelength filtering, then device compactness and scalability are improved, but sensitivity to fabrication errors increases causing optical crosstalk

Engineering Contradiction:
Improvedevice compactnessVSAvoidfabrication error sensitivity
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent employs asymmetric grating geometries and non-uniform groove profiles that reduce sensitivity to fabrication variations by making the system less symmetric, thereby reducing optical crosstalk while maintaining compact form factor

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent incorporates design margins and tolerance compensation in the grating structure that preemptively counteract fabrication errors, allowing the compact echelle grating design to maintain performance despite manufacturing variations

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces tuning energy requirements, minimizes device size and manufacturing costs, and enhances the robustness of wavelength registration, making it suitable for energy-efficient computing systems without compromising performance.

Implementation Method 1

an optical device that images and diffracts an optical signal using a reflective geometry

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

using a reflective geometry

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS8873961B2Echelle grating with cyclic free-spectral range
Publication Date: 2014.10.28 ORACLE INT CORP
  • US8873961B2 patent drawing
  • US8873961B2 patent drawing
  • US8873961B2 patent drawing

AI summary

An optical de-multiplexer (de-MUX) that includes an optical device that images and diffracts an optical signal using a reflective geometry is described, where a free spectral range (FSR) of the optical device associated with a given diffraction order abuts FSRs associated with adjacent diffraction orders. Moreover, the channel spacings within diffraction orders and between adjacent diffraction orders are equal to the predefined channel spacing associated with the optical signal. As a consequence, the optical device has a comb-filter output spectrum, which reduces a tuning energy of the optical device by eliminating spectral gaps between diffraction orders of the optical device.