E-Cigarette Driving Module with Dynamic Liquid Control

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Solution Overview

Problem

Conventional electronic cigarettes face issues with uneven liquid distribution and leakage, leading to unpleasing taste and insufficient vapor production due to fixed heating power and lack of control over liquid infiltration, resulting in a less satisfying user experience compared to traditional cigarettes.

Innovation Solution

A driving module with a fluid transportation device, atomization component, and control board that adjusts the voltage and fluid transfer based on airflow pressure, allowing precise control over liquid distribution and heating speed to enhance vapor quality and prevent leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If cigarette liquid is transferred through communication part of liquid transfer part, then liquid can be supplied to atomization component, but liquid infiltration amount cannot be precisely controlled causing uneven distribution and leakage

Engineering Contradiction:
Improveliquid infiltration amountVSAvoidliquid distribution uniformity
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent applies dynamics by making the liquid transfer part movable rather than fixed. The liquid transfer part can move relative to the atomization component to precisely control the communication opening between them. This dynamic adjustment mechanism allows precise control over liquid infiltration amount and uniform distribution, solving the problem of uncontrolled liquid supply and leakage while maintaining adequate liquid supply to the atomization component.

Inventive Principle:
Principle #15Dynamics

2Productivity

If fixed heating power is used, then device structure is simple, but vapor production is insufficient and heating speed cannot be adjusted

Engineering Contradiction:
Improvevapor production speedVSAvoidheating control system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by implementing variable heating power control. The heating element's power consumption is adjusted dynamically based on atomization needs. This allows the heating speed to be increased to match liquid supply rate, thereby improving vapor production speed while maintaining a relatively simple device structure through intelligent power management rather than complex hardware additions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies parameter changes by modifying the power consumption parameter of the heating element. By changing the electrical power parameter dynamically, the heating speed can be adjusted to match the liquid supply rate, thereby improving vapor production efficiency without requiring fundamental changes to the heating system structure.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If liquid transfer part is fixed, then assembly is simple, but liquid leakage occurs when liquid receiving part becomes saturated

Engineering Contradiction:
Improveliquid leakage preventionVSAvoidliquid transfer mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by transforming the fixed liquid transfer part into a movable one. The liquid transfer part can dynamically adjust its position and the size of the communication opening with the atomization component. This dynamic capability allows the system to prevent liquid leakage by controlling liquid flow when the liquid receiving part becomes saturated, while avoiding excessive structural complexity through straightforward mechanical design.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables uniform vapor production and improved user experience by precisely controlling the amount of cigarette liquid transferred and atomized, ensuring consistent vapor quality and reducing leakage, allowing users to inhale a sufficient amount of vapor quickly and efficiently.

Implementation Method 1

the cigarette liquid in the liquid container 52 can be absorbed to or infiltrate to the liquid receiving part 42

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

when the mouthpiece 9 stays in the upright position vertical to the ground, the cigarette liquid continuously moves from the liquid container 52 to the liquid receiving part 42 under the force of gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 3

the driving module 2 provides electric power to the electrode ring 8 to activate the electric heater 41 to perform the heating operation

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 4

the electric heater 41 is activated and then performs a heating operation. Consequently, the cigarette liquid absorbed to or infiltrate to the liquid receiving part 42 is heated and atomized by the electric heater 41

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 5

the electric circuit of the electronic cigarette is selectively enabled or disabled according to the result of sensing the airflow by the sensing unit 3

Methodology Applied
Scientific EffectAirflow sensing:

Data Source

PatentUS10251428B2Driving module for electronic cigarette
Publication Date: 2019.04.09 MICROJET TECH
  • US10251428B2 patent drawing
  • US10251428B2 patent drawing
  • US10251428B2 patent drawing

AI summary

A driving module for an electronic cigarette is provided. The electronic cigarette includes a casing, a mouthpiece, a sensing unit, an atomization component, a liquid storage component and a fluid transportation device. The driving module includes a battery, a connection interface, a power board and a control board. According to a control signal, a voltage of the driving power is converted into a specified voltage, and a driving signal is generated according to the specified voltage. According to the driving signal, the driving power with the specified voltage value is provided to the fluid transportation device to enable the fluid transportation device to transfer the cigarette liquid to the atomization component, and the driving power with the specified voltage value is provided to the atomization component to enable the atomization component to atomize the cigarette liquid and generate an atomized vapor.