E-Cigarette Vaporization Assembly Vent Channel Seal

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Solution Overview

Problem

Electronic cigarette products face issues of e-liquid leakage and poor liquid supply due to their compact design, which affects user experience.

Innovation Solution

The electronic cigarette vaporization apparatus includes a housing with a vaporization assembly featuring a porous body, a heating body, and a vent channel, along with a seal member that opens and closes the vent channel to balance air pressure and prevent liquid leakage, ensuring smooth e-liquid supply and complete vaporization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the electronic cigarette is designed with a compact and small shape, then the portability and convenience are improved, but the internal structure becomes cramped leading to e-liquid leakage and poor liquid supply

Engineering Contradiction:
Improvesize of electronic cigaretteVSAvoide-liquid supply reliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The internal structure is divided into separate functional regions: a first cavity for the e-liquid storage tank and a second cavity for the vaporization assembly, with a communication channel connecting them. This segmentation allows each component to be optimized independently while maintaining compact overall dimensions, resolving the contradiction between small size and reliable liquid supply.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A communication channel acts as an intermediary between the e-liquid storage tank and the vaporization assembly, providing a controlled pathway for e-liquid flow. This intermediary structure ensures reliable liquid supply while maintaining compact design by optimizing the flow path within limited space.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the e-liquid storage tank is sealed to prevent leakage, then liquid containment is improved, but air pressure imbalance occurs leading to poor liquid supply

Engineering Contradiction:
Improvee-liquid containment reliabilityVSAvoidliquid flow efficiency
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The communication channel serves as a mediator that allows controlled air exchange between the e-liquid storage tank and the external environment. This maintains the sealed nature of the tank for leakage prevention while enabling pressure equalization to ensure smooth liquid flow to the vaporization assembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The seal member provides localized sealing at specific interfaces (between the e-liquid storage tank and housing, and between the vaporization assembly and housing) while the communication channel remains open for pressure equalization. This local differentiation of sealed and open regions resolves the contradiction between containment and pressure balance.

Inventive Principle:
Principle #3Local quality

3Reliability

If a seal member is added to prevent e-liquid leakage, then liquid containment is improved, but the structure becomes more complex

Engineering Contradiction:
Improvee-liquid leakage preventionVSAvoidinternal structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A flexible seal member is used to create effective sealing between the e-liquid storage tank and the housing, and between the vaporization assembly and the housing. The flexible nature of the seal member allows it to conform to the interfaces, providing reliable leakage prevention while maintaining a relatively simple overall structure compared to rigid sealing mechanisms.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures air pressure balance and smooth e-liquid supply, preventing leakage and enhancing user experience by allowing external air to enter the e-liquid storage tank, thus maintaining efficient vaporization.

Implementation Method 1

The seal portion opening and closing the vent channel to allow the external air to enter the e-liquid storage tank

Methodology Applied
Scientific EffectAir pressure balance: Pressure Gradient

Implementation Method 2

a porous body and a heating body, the porous body including a liquid absorbing surface and a vaporization surface

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 3

In a process of performing vaporization processing on the e-liquid, the e-liquid needs to be able to flow to an area in which a vaporization device is located

Methodology Applied
Scientific EffectVaporization: Evaporation

Data Source

PatentUS20240016226A1Electronic cigarette vaporization apparatus and electronic cigarette
Publication Date: 2024.01.18 BYD PRECISION MANUFACTURE CO LTD
  • US20240016226A1 patent drawing
  • US20240016226A1 patent drawing
  • US20240016226A1 patent drawing

AI summary

Provided are an electronic cigarette vaporization apparatus and an electronic cigarette. The electronic cigarette vaporization apparatus includes: a housing, an e-liquid storage tank and a vaporization assembly being arranged in the housing, and an airflow channel in communication with external air being provided on the housing; and the vaporization assembly including a porous body and a heating body arranged on the vaporization surface, the porous body including a liquid absorbing surface and a vaporization surface that are oppositely arranged, at least one vent channel being provided on the porous body, the vent channel having an end in communication with the e-liquid storage tank, and an other end in communication with the external air; and a first seal member sleeved on the vaporization assembly and including at least one seal portion corresponding to the vent channel; and the seal portion opening and closing the vent channel.