ECM Driver Controller Parameter Storage Strategy

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Solution Overview

Problem

Existing electrically commutated motor control systems face inefficiencies due to frequent writing of control parameters into storage devices, leading to reduced operational lifespan, increased resource usage, and power consumption, especially during abnormal voltage, current, or speed conditions.

Innovation Solution

The system reduces the number of writes to the storage device by storing control parameters only when specific events occur, such as voltage, current, or speed abnormalities, using a controller that stops generating the commutated signal and utilizes an energy storage device to maintain internal voltage during low supply conditions, allowing for controlled parameter storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If control parameters are periodically written into the storage device, then the control parameters are updated, but the operational lifespan of the storage device is reduced and power consumption is increased

Engineering Contradiction:
Improvecontrol parameter update reliabilityVSAvoidstorage device operational lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent implements periodic writing of control parameters to the storage device at predetermined intervals. This periodic action ensures that control parameters are updated reliably while avoiding excessive writing operations that would reduce storage device lifespan and increase power consumption.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the writing strategy from continuous or frequent writing to interval-based writing with predetermined periods. This parameter change in the writing frequency directly reduces the number of write operations, thereby extending storage device lifespan and reducing power consumption while maintaining control parameter updates.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If control parameters are periodically written into the storage device, then the control parameters are updated, but the controller resources are occupied

Engineering Contradiction:
Improvecontrol parameter update reliabilityVSAvoidcontroller resource usage
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By implementing periodic writing at predetermined intervals, the controller resources are utilized efficiently without being continuously occupied. This periodic approach reduces the burden on controller resources while ensuring control parameters are updated reliably at appropriate intervals.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach extends the lifespan of the storage device, reduces resource and power consumption, and ensures reliable parameter storage during abnormal conditions, enhancing overall motor control efficiency.

Implementation Method 1

utilizes an energy storage device to maintain internal voltage during low supply conditions

Methodology Applied
Scientific EffectEnergy storage: Accumulator (energy)

Data Source

PatentUS11658589B2Electrically commutated motor driving device and control method thereof
Publication Date: 2023.05.23 DELTA ELECTRONICS INC(CN)
  • US11658589B2 patent drawing
  • US11658589B2 patent drawing
  • US11658589B2 patent drawing

AI summary

An electronically commutated motor driving module for driving a motor includes a voltage detector, an electronically commutated motor driver, a current detector, a voltage converter, and a controller. The voltage detector detects supply voltage to generate a voltage detection signal. The electronically commutated motor driver is supplied by the supply voltage to generate, according to an electronically commutated signal, an operating current for driving the motor. The current detector detects the operating current to generate a current detection signal. The voltage converter converts the supply voltage into an internal voltage. The controller is supplied by the internal voltage and generates the electronically commutated signal according to a plurality of control parameters. When the controller determines that a specific event has happened according to the control parameters, the controller stops generating the electronically commutated signal and then stores the control parameters.