Blood Pump Control for ECMO Pulsatility and Stress

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Solution Overview

Problem

Existing extracorporeal membrane oxygenation systems face challenges in precisely controlling blood flow volume over time, particularly in mimicking pulsatile flow patterns that match a patient's heartbeat, and in effectively managing pressure peaks to prevent mechanical stress on the pump and oxygenator.

Innovation Solution

A blood pump system with a controller that allows continuous variation of flow volume, combined with a compact design featuring a small rotor with low mass moment of inertia, an oxygenator with mats arranged at specific angles, and a pressure cushioning mechanism to absorb pressure peaks, ensuring minimal disruption to blood flow and pulsatility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If a large rotor diameter is used to generate greater pressure to overcome system resistance, then pressure capability is improved, but the rotor becomes sluggish and imprecise with higher moment of inertia

Engineering Contradiction:
Improvepressure capabilityVSAvoidresponse speed
Core Design Contradiction:
Stress or pressureVSSpeed

Solution Approach 1:

The patent applies dynamics by making the rotor speed variable rather than fixed. The control system continuously adjusts the rotor speed to achieve a specific flow profile, allowing the system to respond quickly to changing conditions while maintaining the necessary pressure capability when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters by using a small rotor with low moment of inertia that can operate at variable speeds. This allows the system to achieve both quick response (by reducing moment of inertia) and sufficient pressure (by increasing speed when needed) through parameter optimization rather than relying on a large, sluggish rotor.

Inventive Principle:
Principle #35Parameter changes

2Strength

If the oxygenator is designed to dampen pressure spikes, then mechanical stress is reduced, but pulsatility at the cannula outlet is diminished

Engineering Contradiction:
Improvemechanical stress resistanceVSAvoidpulsatility
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The control system dynamically adjusts the pump's flow output to compensate for the oxygenator's damping effect. By varying the flow rate in real-time, the system maintains the desired pulsatility at the cannula outlet while the oxygenator continues to provide mechanical stress protection.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback control to monitor and adjust the flow profile, ensuring that the pulsatility at the cannula outlet matches the target waveform despite the oxygenator's pressure-dampening characteristics. This allows decoupling of the mechanical protection function from the pulsatility delivery function.

Inventive Principle:
Principle #23Feedback

3Speed

If a small rotor with low moment of inertia is used, then response speed is improved, but pressure generation capability is reduced

Engineering Contradiction:
Improveresponse speedVSAvoidpressure generation
Core Design Contradiction:
SpeedVSStress or pressure

Solution Approach 1:

The patent optimizes the rotor's physical parameters (small diameter, low moment of inertia) for quick response, then compensates for reduced pressure generation capability by using active speed control. The rotor speed is increased when higher pressure is needed, maintaining pressure capability without sacrificing response speed.

Inventive Principle:
Principle #35Parameter changes

4Stability of the object's composition

If the blood pump is designed for continuous flow, then flow stability is improved, but ability to create pulsatile flow is lost

Engineering Contradiction:
Improveflow stabilityVSAvoidpulsatile flow capability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The control system transforms the pump from a static continuous-flow device to a dynamic system that can continuously adjust its flow rate. By superimposing a pulsatile component on the continuous flow base, the system achieves both flow stability (continuous operation) and pulsatile capability (variable flow rate) simultaneously.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves precise control of blood flow that closely matches the patient's heart pulsatility, reduces mechanical stress, and maintains a gentle acceleration of blood, effectively managing air bubbles and pressure peaks, resulting in a more efficient and gentle treatment process.

Implementation Method 1

A blood pump with a rotor whose outer diameter is less than 4 cm, preferably less than 3.5 cm, and whose inner diameter is greater than 1 cm has proven particularly advantageous. Such a small rotor results in a small pump housing. Furthermore, reducing the rotor diameter decreases its moment of inertia. This makes it possible to change the rotor speed particularly quickly in order to achieve a specific flow profile of the volumetric flow over time.

Methodology Applied
Scientific EffectMoment of Inertia: Moment of Inertia

Implementation Method 2

Such a membrane oxygenator can be perpendicular to the stacked mats, allowing blood to flow through it, resulting in a particularly low pressure drop. This means that a value measured at the oxygenator regarding the blood flow behavior largely corresponds to the value at the cannula outlet in the heart.

Methodology Applied
Scientific EffectPressure Drop: Pressure Drop

Data Source

PatentEP3458124B1System for extracorporeal membrane oxygenation comprising a blood pump and an oxygenator
Publication Date: 2021.03.31 XENIOS AG
  • EP3458124B1 patent drawingFigure 1~3
  • EP3458124B1 patent drawingFigure 4~6
  • EP3458124B1 patent drawingFigure 7~8

AI summary

In a system for extracorporeal membrane oxygenation comprising a blood pump and an oxygenator, the oxygenator comprises fibrous mats stacked in a housing and arranged parallel to one another, and said blood pump comprises a control unit that provides for a continuous variation of the volume of flow over time.