Economizer Damper Control for Humidity-Aware Air Mixing

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Solution Overview

Problem

Current HVAC systems with economizers often rely on conservative strategies that do not consider humidity levels, leading to missed opportunities for energy efficiency and increased energy usage due to overly cautious approaches in drawing in outside air, which can either raise indoor humidity or require excessive heating/cooling.

Innovation Solution

Implementing a method that uses controllable dampers to adjust the ratio of outside air to return air based on real-time humidity and temperature measurements, allowing for differential economizer strategies that consider both indoor and outdoor air parameters to optimize the intake of outside air for dehumidification and cooling, thereby expanding the conditions under which economizers can be effectively employed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the economizer draws in more outside air for cooling, then energy consumption is reduced, but indoor humidity control deteriorates

Engineering Contradiction:
Improveenergy consumptionVSAvoidindoor humidity
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The system changes the operational parameters of the economizer by introducing humidity sensing and control. The humidity sensor detects indoor humidity levels, and the control system adjusts the outside air intake accordingly - reducing outside air when humidity is high and increasing it when humidity is low, thus optimizing both energy efficiency and humidity control

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system implements feedback control through humidity sensors that continuously monitor indoor humidity levels. The sensor data feeds back to the control system, which automatically adjusts the economizer's outside air intake to maintain optimal humidity levels while managing energy consumption

Inventive Principle:
Principle #23Feedback

2Temperature

If the economizer draws in more outside air, then cooling effectiveness is improved, but humidity control precision deteriorates

Engineering Contradiction:
Improvecooling effectivenessVSAvoidhumidity control precision
Core Design Contradiction:
TemperatureVSMeasurement precision

Solution Approach 1:

The system monitors and responds to changes in humidity parameters by adjusting outside air intake. When humidity levels exceed thresholds, the system reduces outside air intake to maintain precise humidity control, while still utilizing cooling when conditions are favorable

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If the economizer operates conservatively with limited outside air intake, then humidity control is maintained, but energy efficiency deteriorates

Engineering Contradiction:
Improvehumidity controlVSAvoidenergy efficiency
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The system transitions from static, conservative economizer operation to dynamic control based on real-time humidity sensing. The outside air intake is dynamically adjusted according to actual humidity conditions, allowing the system to maximize energy efficiency while maintaining humidity control precision

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The economizer system serves itself by using integrated humidity sensors and control logic to automatically optimize its own operation. The system self-adjusts outside air intake based on sensed humidity levels, eliminating the need for manual intervention and achieving both humidity control and energy efficiency

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the efficiency and effectiveness of HVAC systems by allowing for more nuanced control of air mixing, reducing energy consumption by taking advantage of cooler or drier outside air for dehumidification and cooling, while maintaining acceptable humidity levels.

Implementation Method 1

The economizer may draw in cooler outside air to provide essentially 'free' cooling during some cooling cycles

Methodology Applied
Scientific EffectHeat transfer: Convection

Implementation Method 2

The economizer also includes one or more controllable dampers for controlling a mixing ratio of incoming outside air to return air in the mixed air stream

Methodology Applied
Scientific EffectFluid mixing: Convection

Data Source

PatentUS8688278B2Economizer control
Publication Date: 2014.04.01 HONEYWELL INTERNATIONAL INC
  • US8688278B2 patent drawing
  • US8688278B2 patent drawing
  • US8688278B2 patent drawing

AI summary

Methods for controlling an economizer of an HVAC system are disclosed. An illustrative control method may include positioning one or more controllable dampers in first and second configurations such that a mixed air stream has first and second mixing ratios of incoming outside air to return air. First and second measures related to the temperature of the mixed air stream may be recorded when the dampers are in each of the first and second configurations. Based on the recorded first and second measures, it may be determined whether and/or how much of the incoming outside air to admit into the economizer via the one or more controllable dampers during subsequent operation of the HVAC system.