Economizer having source-specific damper blade assemblies and heating, ventilation and air conditioning unit employing the same

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Solution Overview

Problem

Conventional economizers face a trade-off between pressure drop and volume control for return and outdoor air, with either low pressure drop or precise volume control being compromised, affecting HVAC system efficiency and compliance with ventilation codes.

Innovation Solution

The introduction of source-specific damper blade assemblies, where damper blades for return air move in parallel and those for outdoor air move in opposition, allowing for optimized enthalpy blending and damper settings to achieve both low pressure drop and precise volume control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If damper blades move in parallel, then pressure drop is reduced, but volume control precision deteriorates

Engineering Contradiction:
Improvepressure dropVSAvoidvolume control precision
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The damper assembly is segmented into multiple blade assemblies (first plurality and second plurality), where each assembly can move independently in different patterns. This segmentation allows the system to optimize for pressure drop in some blade assemblies while maintaining volume control precision in others, resolving the contradiction between these two competing requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different blade assemblies are assigned different movement characteristics - some blades move in parallel to minimize pressure drop, while others move in opposition to maximize volume control precision. This local differentiation of quality allows each blade assembly to perform its specific function optimally without compromising the other requirement.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If damper blades move in opposition, then volume control precision is improved, but pressure drop increases

Engineering Contradiction:
Improvevolume control precisionVSAvoidpressure drop
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The damper assembly is divided into multiple blade assemblies that can operate independently. The second plurality of blades is configured to move in opposition for precise volume control, while the first plurality moves in parallel to minimize pressure drop. This segmentation allows the system to achieve both contradictory goals in different parts of the assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies different movement patterns to different blade assemblies based on their specific functional requirements. The opposition movement is applied locally to blade assemblies where volume control precision is critical, while parallel movement is applied to blade assemblies where pressure drop reduction is the priority.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9897340B2Economizer having source-specific damper blade assemblies and heating, ventilation and air conditioning unit employing the same
Publication Date: 2018.02.20 LENNOX IND INC
  • US9897340B2 patent drawing
  • US9897340B2 patent drawing
  • US9897340B2 patent drawing

AI summary

An economizer having a first air inlet, a second air inlet and an air outlet, a method of operating an economizer and a heating, ventilation and air conditioning (HVAC) system employing the economizer. In one embodiment, the economizer includes: (1) a first damper blade assembly in fluid communication with the first air inlet and the air outlet and having a first plurality of damper blades configured to move in parallel and (2) a second damper blade assembly in fluid communication with the second air inlet and the air outlet and having a second plurality of damper blades configured to move in opposition.