Portable ECU Diagnostic Device for Remote Firmware Updates

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Solution Overview

Problem

Current engine control unit (ECU) systems lack efficient remote updating and diagnostic capabilities, particularly for aftermarket modifications and high-performance engines, requiring manual intervention by dealers and limited real-time data access for vehicle owners.

Innovation Solution

A cloud-based automotive technician system that connects a client device via Wi-Fi or Bluetooth to an automotive controller, allowing remote updating of ECU parameters, diagnostics, and data logging, using a server database for vehicle profiles and calibration data, enabling users to manage vehicle settings and receive alerts through a user-friendly interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual dealer intervention is used for ECU updates and diagnostics, then system reliability is maintained through professional service, but loss of time increases due to travel and scheduling requirements

Engineering Contradiction:
ImproveECU update reliabilityVSAvoidTime for dealer intervention
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system enables vehicle owners to perform ECU updates and diagnostics themselves through a portable device that connects to the vehicle's OBD port. The device provides automated guidance, displays diagnostic results, and facilitates firmware updates without requiring dealer intervention, thus eliminating travel time and scheduling constraints while maintaining update reliability through guided self-service procedures

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A portable diagnostic device serves as an intermediary between the vehicle's ECU system and the user. This device communicates with the ECU via the OBD port, providing a user-friendly interface that translates complex diagnostic data into actionable information, enabling owners to perform updates and diagnostics independently while ensuring proper communication protocols are followed

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If real-time wireless monitoring is implemented, then ease of operation improves through remote access, but device complexity increases due to wireless communication requirements

Engineering Contradiction:
ImproveRemote ECU accessVSAvoidWireless monitoring system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The portable device is designed to perform multiple functions including diagnostics, ECU updates, and real-time wireless monitoring through a single OBD connection. By consolidating these capabilities into one device that interfaces with the existing OBD port, the system achieves remote access functionality without requiring multiple separate components or complex installation procedures

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system replaces physical dealer presence and manual diagnostic procedures with wireless electronic communication. Data is transmitted wirelessly between the portable device, smartphone, and ECU, eliminating the need for physical inspection and manual data transfer while enabling remote monitoring and updates

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If comprehensive diagnostic data collection is implemented, then measurement precision improves for engine performance analysis, but loss of information increases due to data management challenges

Engineering Contradiction:
ImproveEngine parameter monitoring accuracyVSAvoidDiagnostic data management
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The system continuously collects engine parameters through sensors and the OBD connection, provides real-time feedback to the user through wireless communication, and enables monitoring of engine performance metrics. This continuous feedback loop ensures accurate measurement of engine parameters while immediately transmitting data to prevent information loss

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The device pre-configures data collection parameters and storage capabilities before diagnostic sessions begin. It establishes communication protocols and data structures in advance, ensuring that comprehensive diagnostic data is systematically captured and organized from the outset, preventing information loss during data management

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10621796B2System and method for real time wireless ECU monitoring and reprogramming
Publication Date: 2020.04.14 EZ LYNK SEZC
  • US10621796B2 patent drawing
  • US10621796B2 patent drawing
  • US10621796B2 patent drawing

AI summary

Disclosed are methods, systems, and apparatus for managing firmware, settings, and parameters of an automotive controller using a local device, a client device, and a system server. The local device is connected to the automotive controller and is wirelessly connected to the client device. The client device is connected to the system server. The client device receives engine data from the local device that receives the engine data from the automotive controller and the client device sends the engine data to the server system. Firmware, settings, and parameter updates are selected with the client device, sent to the local device, and then sent to the automotive controller.