Engine ECU Fuel Injection Control for Cold Start Stability

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Solution Overview

Problem

Existing fuel injection control devices for internal combustion engines fail to accurately correct fuel injection amounts, especially during cold starts, leading to unstable air-fuel ratios and potential misfire, due to inappropriate learning values and lack of consideration for increased fuel injection needs.

Innovation Solution

A control device that selectively controls fuel injection between in-cylinder and intake manifold injectors based on engine temperature, prohibiting correction calculations during cranking and idling phases and permitting them after full combustion, ensuring stable air-fuel ratios and accurate learning values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fuel injection amount is increased during cold start to improve starting capability, then starting capability is improved, but air-fuel ratio becomes unstable and correction accuracy deteriorates

Engineering Contradiction:
Improvestarting capabilityVSAvoidcorrection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system performs preliminary classification of operational states before executing correction calculations. By pre-defining cold start conditions as a distinct state where correction is prohibited, the system prepares the correction mechanism in advance to avoid inaccurate calculations during transient fuel injection increases, thus resolving the contradiction between improved starting capability and maintained correction accuracy.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If correction calculation is performed during all operating conditions, then correction accuracy is maintained, but inappropriate corrections occur during cold start

Engineering Contradiction:
Improvecorrection accuracyVSAvoidcorrection appropriateness
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system applies different correction strategies to different operational states. During cold start conditions, correction calculation is prohibited, while during normal operating conditions, correction calculation is permitted. This localized differentiation ensures that correction accuracy is maintained where applicable while avoiding inappropriate corrections during cold start, resolving the contradiction between maintaining correction accuracy and ensuring correction appropriateness.

Inventive Principle:
Principle #3Local quality

3Productivity

If learning value is calculated during transient fuel injection increase, then learning speed is improved, but learning accuracy deteriorates due to unstable air-fuel ratio

Engineering Contradiction:
Improvelearning speedVSAvoidlearning accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system preemptively prevents learning value calculation during cold start conditions when air-fuel ratio is unstable. By prohibiting learning calculations during these transient periods, the system counteracts the potential for inaccurate learning before it can occur, thus resolving the contradiction between learning speed and learning accuracy by sacrificing temporary learning opportunities to ensure overall learning quality.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS7318412B2Control device for internal combustion engine
Publication Date: 2008.01.15 TOYOTA JIDOSHA KK
  • US7318412B2 patent drawing
  • US7318412B2 patent drawing
  • US7318412B2 patent drawing

AI summary

An engine ECU executes a program including the steps of: starting an engine by transiently increasing an amount of fuel injection when a start request is detected; prohibiting calculation of a learn value when a condition for stopping transient increase is not satisfied; stopping transient increase when the condition for stopping transient increase is satisfied; steadily increasing the amount of fuel injection in accordance with a coolant temperature TW; and permitting calculation of a learn value during steady increase in accordance with the coolant temperature TW.