ECU Data Protection Checks During Vehicle Boot-Up

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Solution Overview

Problem

Existing methods for ensuring data protection settings on electronic control units (ECUs) in vehicles are time-intensive and prone to human error, and rely heavily on manufacturer trust, posing risks of unauthorized access or modification.

Innovation Solution

Implementing a diagnostic code system that automatically checks ECU data protection settings by executing stored instructions during boot-up, generating indicators for unprotected settings, and illuminating a malfunction indicator lamp (MIL) if protections are disabled.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual checks for data protection settings are performed, then human error and time consumption increase, but automation complexity is avoided

Engineering Contradiction:
Improvedata protection verification accuracyVSAvoidtime for protection checks
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs data protection verification during the boot-up sequence before the ECU becomes fully operational. The boot-up routine automatically checks protection settings (JTAG port status, flash readout protection, bit settings, fuse settings) and generates diagnostic codes if protections are disabled, eliminating the need for separate manual verification steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The ECU performs self-verification of its own data protection settings through automated diagnostic routines. The control circuitry within the ECU checks its own configuration against reference configurations and generates appropriate diagnostic codes without requiring external manual intervention, reducing both time and potential human error.

Inventive Principle:
Principle #25Self-service

2Productivity

If automated diagnostic checks are implemented, then verification speed and consistency improve, but system complexity increases

Engineering Contradiction:
Improveverification speedVSAvoiddiagnostic system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The existing boot-up routine and diagnostic code generation system are extended to include data protection verification. The same control circuitry that generates diagnostic codes for other ECU issues is utilized to check protection settings, allowing one system to serve multiple functions without significant additional complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system continuously monitors data protection settings during boot-up and provides immediate feedback through diagnostic codes. If protection settings are found to be disabled, the system generates specific diagnostic codes (such as U888800 through U888805) that provide clear feedback about the nature of the protection issue, enabling rapid identification and correction.

Inventive Principle:
Principle #23Feedback

3Reliability

If data protection settings are strictly enforced, then security against unauthorized access improves, but developer access during development becomes restricted

Engineering Contradiction:
Improveprotection against unauthorized accessVSAvoiddeveloper interaction capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system applies different protection levels to different ECUs based on their specific roles and requirements. Critical ECUs have strict protection enforcement with diagnostic codes generated for any protection violations, while development-friendly ECUs may have more permissive settings. Each ECU's protection configuration is customized to its specific operational context.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The protection enforcement is dynamic rather than static. During development phases, the system can operate with more permissive settings that allow developer access, while in production or operational modes, strict protection enforcement is applied. The diagnostic code generation provides flexible response options including warnings, operational restrictions, or complete boot prevention depending on the severity and context of protection violations.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12394257B2Managing data protection settings for an electronic control unit
Publication Date: 2025.08.19 RIVIAN HOLDINGS LLC
  • US12394257B2 patent drawing
  • US12394257B2 patent drawing
  • US12394257B2 patent drawing

AI summary

A vehicle includes a plurality of electronic control units (ECUs), and determines whether any of the ECUs are read/write protected. The vehicle includes control circuitry that is configured to determine a data protection setting for at least one ECU, generate a diagnostic code indicator based on the data protection setting, and generate a visual indicator based on the diagnostic code indicator.