Electrodialysis Electrodeionization Desalination System

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The high power consumption of existing desalination technologies limits their widespread acceptance for producing potable water, especially when treating seawater, as they are inefficient in reducing energy usage and are hindered by issues like concentration polarization and elevated electrical resistance.

Innovation Solution

A desalination system comprising an electrodialysis (ED) device followed by an electrodeionization (EDI) device, with a controller to optimize the transition point between the two based on power consumption and salt removal, and the use of conductivity sensors to apply varying voltages and adjust fluid velocities to inhibit concentration polarization, thereby reducing energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional desalination technologies are used, then salt removal is achieved, but power consumption is excessively high

Engineering Contradiction:
Improvepower consumptionVSAvoidsalt removal efficiency
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The desalination process is divided into multiple stages with different operating modes. The first stage uses electrodialysis (ED) for initial salt removal from seawater, while the second stage uses electrodeionization (EDI) for final polishing. This segmentation allows each stage to operate in its optimal efficiency range, reducing overall energy consumption while maintaining reliable salt removal.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts operating parameters including voltage, current density, and flow rates based on real-time conductivity measurements. The controller modifies these parameters to optimize energy efficiency at different concentration levels, preventing excessive power consumption while ensuring complete desalination.

Inventive Principle:
Principle #15Dynamics

2Productivity

If high voltage is applied to increase salt removal rate, then productivity improves, but concentration polarization increases and electrical resistance elevates

Engineering Contradiction:
Improvesalt removal rateVSAvoidconcentration polarization
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system employs dynamic control of voltage and flow rate based on real-time conductivity feedback. As salt concentration decreases during the desalination process, the controller automatically adjusts operating parameters to maintain optimal current density and prevent concentration polarization, ensuring high productivity without harmful side effects.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Conductivity sensors continuously monitor the salt concentration in the product stream and provide feedback to the controller. This feedback loop enables real-time adjustment of voltage and flow rate to maintain optimal operating conditions, preventing concentration polarization and electrical resistance elevation while sustaining high salt removal rates.

Inventive Principle:
Principle #23Feedback

3Device complexity

If single-stage electrodialysis is used, then device complexity is reduced, but energy efficiency deteriorates due to concentration polarization

Engineering Contradiction:
Improvesystem structureVSAvoidenergy efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The system is segmented into two distinct devices: an electrodialysis (ED) unit for bulk salt removal and an electrodeionization (EDI) unit for final polishing. This segmentation allows the ED stage to handle high salt concentrations efficiently while the EDI stage operates at low concentrations where it is most efficient, optimizing overall energy efficiency without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes operating parameters between stages. The ED stage operates at higher voltages and flow rates suitable for bulk desalination, while the EDI stage operates at lower voltages and optimized flow rates for final polishing. This parameter optimization in each stage improves energy efficiency while maintaining manageable system complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves efficient desalination of seawater with a power consumption of 1.5 kWh/m3 or less, improving current efficiency and reducing energy costs while minimizing concentration polarization and electrical resistance.

Implementation Method 1

The ED device receives a feed stream and produces a diluted stream and a concentrated stream

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 2

an electrodialysis (ED) device, an electrodeionization (EDI) device

Methodology Applied
Scientific EffectElectrodialysis:

Implementation Method 3

an electrodeionization (EDI) device fluidly connected downstream of the ED device

Methodology Applied
Scientific EffectElectrodeionization:

Implementation Method 4

electrodeionization (EDI) device... salt removal

Methodology Applied
Scientific EffectElectrochemical reaction:

Implementation Method 5

at least one conductivity sensor associated with the electrical purification system

Methodology Applied
Scientific EffectElectrical conductivity measurement: Electrical Resistance

Implementation Method 6

apply a first voltage to the first ED stage and to apply a second voltage... to the second ED stage

Methodology Applied
Scientific EffectElectrophoresis: Electrophoresis

Implementation Method 7

inhibiting concentration polarization by passing a process stream through a dilute compartment in the second ED stage at an increased velocity

Methodology Applied
Scientific EffectConcentration polarization:

Implementation Method 8

passing a process stream through a dilute compartment... at an increased velocity

Methodology Applied
Scientific EffectAdvection: Advection

Data Source

PatentUS9556044B2Electrodesalination system and method
Publication Date: 2017.01.31 EVOQUA WATER TECH PTE LTD
  • US9556044B2 patent drawing
  • US9556044B2 patent drawing
  • US9556044B2 patent drawing

AI summary

Systems and methods for the desalination of seawater or brackish water for the purpose of obtaining potable water. Systems may include a combination of electrodialysis and electrodeionization modules. The system configuration and process controls may achieve low energy consumption and stable operation.