Eddy Current Resistance Device for Noise-Free Training

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Solution Overview

Problem

Existing resistance training machines require mechanical adjustments, which interrupt training and cause noise due to gravity-induced collisions of weight bars when not in use, making them inconvenient and inefficient.

Innovation Solution

A resistance device utilizing a first and second rotating assembly with magnets to generate eddy currents, providing continuous resistance through a drive unit and transmission system, allowing for adjustable and controlled resistance levels without manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If mechanical weight adjustment is used, then resistance can be changed, but training is interrupted and convenience deteriorates

Engineering Contradiction:
Improveresistance adjustabilityVSAvoidtraining continuity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent replaces the mechanical weight stack system with an electromagnetic resistance generation system. A motor-driven rotor with magnets creates variable resistance through electromagnetic interaction with a conductive stator, eliminating the need for mechanical weight plates and pins. This allows continuous resistance adjustment during training without interrupting the exercise flow.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The resistance level is controlled by changing operational parameters rather than physical configuration. The motor speed, magnetic field strength, or electromagnetic interaction parameters can be adjusted electronically to vary resistance, allowing seamless transitions between different resistance levels without stopping the training session.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If weight bars are stacked for storage, then space is saved, but gravity causes collisions and noise is generated

Engineering Contradiction:
Improvestorage space efficiencyVSAvoidnoise
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent eliminates the mechanical weight bar stacking system entirely by using electromagnetic resistance generation. The resistance is created through the interaction between magnets on a rotating component and conductive material, removing the source of gravity-induced collisions and noise while maintaining resistance functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The harmful element (weight bars that cause noise when stacked) is completely removed from the system. The resistance function is extracted and reimplemented through electromagnetic means, separating the useful function (resistance) from the harmful side effect (noise).

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables continuous and adjustable resistance during training, reducing noise and improving user convenience by generating resistance through controlled eddy currents, enhancing the effectiveness and efficiency of resistance training.

Implementation Method 1

The first rotating member is influenced by the magnets to generate eddy currents during rotation of the first and second rotating assemblies relative to each other in order to brake rotation of the same

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Implementation Method 2

The first rotating member is influenced by the magnets to generate eddy currents during rotation of the first and second rotating assemblies relative to each other

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

The eddy currents generated by the first rotating member during rotation of the first and second rotating assemblies relative to each other provide resistance to the transmission unit

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Data Source

PatentUS11857821B2Resistance device and resistance training machine having the resistance device
Publication Date: 2024.01.02 ACUFIT ENTERPRISE
  • US11857821B2 patent drawing
  • US11857821B2 patent drawing
  • US11857821B2 patent drawing

AI summary

A resistance device includes a first rotating assembly having a first rotating member, and a second rotating assembly having a second rotating member and a plurality of magnets. A transmission unit is connected to one of the rotating assemblies for driving rotation of the same. A drive unit is connected to the other one of the rotating assemblies, is configured to receive a control signal, and is configured to drive rotation of the other one of the rotating assemblies according to the received control signal. Eddy currents generated by the first rotating member provide resistance to the transmission unit. A resistance training machine having the resistance device is also disclosed.