Eddy Current Sensor Rotation Adjustment for GIS Partial Discharge Detection

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Solution Overview

Problem

Current partial discharge detection methods in power systems, particularly in GIS, are inefficient due to the need for manual scanning and narrow beam angles, leading to slow detection of partial discharge locations.

Innovation Solution

An adjustment structure for an electric eddy current sensor incorporating a rotation adjustment mechanism, spring buffer mechanism, and multiple sensor assemblies allows for precise, non-contact measurement and detection of metal conductor displacement, enabling efficient detection of partial discharges through a rotating detection matrix.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual scanning is used to detect partial discharge locations, then the detection can be performed with simple equipment, but the detection efficiency is low and time-consuming

Engineering Contradiction:
Improvedetection efficiencyVSAvoidtime for locating discharge
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent employs a rotating detection matrix that can dynamically adjust its orientation and position. The detection matrix rotates around the GIS equipment, enabling automated scanning of multiple locations without manual intervention. This dynamic rotation mechanism significantly improves detection efficiency by continuously acquiring data from different angles and positions, eliminating the need for slow manual scanning while reducing the time required to locate partial discharge sources.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent replaces manual mechanical scanning with an automated detection system. The rotating detection matrix is driven by mechanical rotation mechanisms that automatically position sensors at various locations around the GIS equipment. This substitution of manual operation with automated mechanical systems eliminates human labor requirements and accelerates the detection process, directly addressing the low productivity and time loss issues.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If parabolic or horn antennas are used to amplify ultrasonic signals, then the signal gain is increased, but the beam angle becomes narrow requiring servo mechanisms for airspace scanning

Engineering Contradiction:
Improvesignal gainVSAvoidbeam angle limitation
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the detection system into multiple sensor assemblies arranged in a matrix configuration. Instead of relying on a single antenna with narrow beam characteristics, the system segments the detection function across multiple sensors positioned at different locations. Each sensor contributes to the overall detection coverage, and their combined data provides comprehensive spatial information. This segmentation approach maintains signal gain while eliminating the need for narrow beam scanning mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges multiple detection functions into a single integrated rotating detection matrix. The matrix combines multiple sensor assemblies that work together to provide both signal amplification and wide-angle coverage simultaneously. By merging the functions of signal gain and broad spatial coverage into one unified system, the patent eliminates the trade-off between signal amplification and beam angle that exists in traditional antenna-based systems.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If servo mechanisms are used for airspace scanning, then the location of discharge can be found, but the scanning speed is slow

Engineering Contradiction:
Improveautomated discharge locationVSAvoidscanning speed
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The rotating detection matrix employs dynamic rotation mechanisms that enable rapid repositioning of sensors throughout the airspace surrounding the GIS equipment. The system can quickly change its detection angle and position, performing comprehensive scans in minimal time. This dynamic capability allows the system to maintain automated operation while achieving high scanning speeds, directly addressing the slow scanning issue with servo mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances detection accuracy and efficiency by allowing the electric eddy current sensor to rotate and move horizontally or vertically, facilitating targeted repairs and reducing manual effort, thus improving the overall detection process in power systems.

Implementation Method 1

a spring buffer mechanism (3), wherein the rotation adjustment mechanism (4) is disposed on the electric eddy current fixing base (1), the electric eddy current mechanism (5) is disposed on the rotation adjustment mechanism (4), the electric eddy current base plate (2) is disposed on a bottom of the electric eddy current fixing base (1), and the spring buffer mechanism (3) is disposed on a bottom of the electric eddy current base plate (2)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

An adjustment structure for an electric eddy current sensor includes an electric eddy current fixing base, an electric eddy current base plate, a spring buffer mechanism, a rotation adjustment mechanism and an electric eddy current mechanism

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

electric eddy current sensor assembly includes a first electric eddy current cylinder housing, a second electric eddy current cylinder housing, an electric eddy current fixed shaft, an upper electric eddy current sensor and a lower electric eddy current sensor

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Data Source

PatentUS11085898B2Adjusting mechanism of eddy current sensor
Publication Date: 2021.08.10 HANGZHOU SHENHAO TECH
  • US11085898B2 patent drawing
  • US11085898B2 patent drawing
  • US11085898B2 patent drawing

AI summary

An adjustment structure for an electric eddy current sensor is provided in the present invention, which includes an electric eddy current fixing base, an electric eddy current base plate, a spring buffer mechanism, a rotation adjustment mechanism and an electric eddy current mechanism. The rotation adjustment mechanism is disposed on the electric eddy current fixing base, the electric eddy current mechanism is disposed on the rotation adjustment mechanism, the electric eddy current base plate is disposed on a bottom of the electric eddy current fixing base, and the spring buffer mechanism is disposed on a bottom of the electric eddy current base plate. With provision of the rotation adjustment structure, the control system on the inspection robot drives the adjustment motor to start working, thereby driving the reducer to start working. The output torque of the active adjustment shaft is increased through the action of the reducer.