Edge Couplers with Varying Grating Widths for Photonic Chips

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Solution Overview

Problem

Current edge couplers in photonics chips face challenges in efficiently transferring optical signals between optical fibers and waveguide cores due to limitations in layout area, cost, and operational overhead, necessitating improved structural designs for effective signal coupling.

Innovation Solution

A structure comprising a layer stack with a first and second dielectric layer, a waveguide core, and a coupler with varying grating structures and a transition structure, where the grating structures' widths change relative to the transition structure, facilitating efficient optical coupling without the need for semiconductor-based transition structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If traditional edge coupler structures are used, then optical coupling can be achieved, but layout area is increased and manufacturing cost is elevated

Engineering Contradiction:
Improvelayout areaVSAvoidmanufacturing cost
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The coupler is divided into multiple grating structures with varying widths arranged in a sequence, where each grating structure has a different width to progressively transform the optical mode. This segmentation allows compact design while maintaining coupling efficiency, reducing both layout area and manufacturing complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grating structures employ varying parameters including width, period, and depth along the propagation direction. These parameter changes enable gradual mode transformation from fiber to waveguide core, achieving efficient coupling in a compact footprint while simplifying the overall manufacturing process

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If conventional coupling methods are used, then optical signals can be transferred, but operational overhead is increased

Engineering Contradiction:
Improveoperational overheadVSAvoidcoupling efficiency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The grating structures are designed to automatically perform mode transformation through their inherent periodic geometry and varying dimensions. The structure self-adjusts the optical field distribution along the propagation direction without requiring external control or adjustment mechanisms, reducing operational overhead while maintaining high coupling efficiency and reliability

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If simple grating structures are used, then manufacturing is simplified, but optical coupling efficiency is reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidoptical coupling efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Different regions of the coupler feature grating structures with locally optimized qualities - varying widths, periods, and depths tailored to specific positions. This local quality variation enables efficient mode transformation throughout the coupling region while maintaining manufacturability through standard fabrication processes

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The grating structures utilize three-dimensional geometry with variations in width, period, and depth along the propagation direction. This multi-dimensional design enables sophisticated optical control while remaining compatible with standard planar fabrication techniques, balancing manufacturing simplicity with high coupling efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed structure enhances optical coupling efficiency and reduces operational overhead by allowing bidirectional in-plane coupling between waveguide cores and optical fibers, with lower loss and improved integration capabilities, thereby addressing the limitations of existing edge couplers.

Implementation Method 1

a coupler having a first plurality of grating structures and a transition structure including a second plurality of grating structures

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

Optical signals from the much larger core of the optical fiber are transferred by the edge coupler to the considerably smaller waveguide core on the photonics chip

Methodology Applied
Scientific EffectOptical mode coupling: Waveguide (optics)

Data Source

PatentUS10816726B1Edge couplers for photonics applications
Publication Date: 2020.10.27 GLOBALFOUNDRIES US INC
  • US10816726B1 patent drawing
  • US10816726B1 patent drawing
  • US10816726B1 patent drawing

AI summary

Structures for an edge coupler and methods of fabricating a structure for an edge coupler. A waveguide core and a coupler are formed over a layer stack that includes a first dielectric layer and a second dielectric layer over the first dielectric layer. The coupler includes a first plurality of grating structures and a transition structure including a second plurality of grating structures that are positioned between the first plurality of grating structures and the waveguide core. The first plurality of grating structures include respective widths that vary as a function of position relative to the transition structure.