Edge Director Cleaning Apparatus for Devit Removal

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Solution Overview

Problem

Devitrified crystallized glass (devit) accumulation on edge directors in fusion drawing machines interferes with the glass manufacturing process, causing defects and downtime, as existing cleaning methods may damage the equipment and are inefficient.

Innovation Solution

An edge director cleaning apparatus with rotatable nozzle pipes and a cooling system, using a specific molar ratio of fuel gas and oxygen to heat and remove devit, while tilting the forming apparatus to access all surfaces effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing cleaning methods are used to remove devit from edge directors, then devit removal is achieved, but equipment damage occurs and efficiency is reduced

Engineering Contradiction:
Improveequipment safetyVSAvoidcleaning efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies parameter changes by precisely controlling the temperature parameters of the heating elements and the chemical parameters of the cleaning solution. The heating elements are controlled to maintain temperatures that melt devit without exceeding the damage threshold of the edge director material, while the cleaning solution composition is optimized to chemically react with devit at controlled rates, thereby achieving effective devit removal while preventing equipment damage.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces mechanical scraping or abrasive cleaning methods with a thermal-chemical cleaning system. Instead of using mechanical force that could damage the edge director, the system uses controlled heating to melt devit and chemical solutions to dissolve residues, allowing devit removal through phase change and chemical reaction rather than mechanical action, thus improving equipment safety while maintaining cleaning efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If cleaning operations are performed frequently to remove devit, then glass quality is maintained, but downtime increases

Engineering Contradiction:
Improveglass qualityVSAvoiddowntime
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent implements a self-service cleaning system where the cleaning apparatus is integrated into the edge director assembly, allowing cleaning operations to be performed automatically during or between production cycles without requiring separate manual intervention or equipment shutdown. The system includes self-positioning mechanisms and automatic cleaning sequence control, enabling the edge director to clean itself, thereby maintaining glass quality while minimizing downtime.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent enables continuous cleaning action by designing the cleaning system to operate during brief intervals between glass batches or during transition periods without requiring complete production shutdown. The heating elements and cleaning solution delivery system are designed to activate continuously at low intensity during production, then intensify during cleaning intervals, maintaining glass quality while minimizing interruption to overall production flow.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for safe and efficient removal of devit without damaging the edge director, reducing downtime and maintaining glass quality by effectively targeting and melting devit at high temperatures, thus preventing product defects.

Implementation Method 1

heating and removing devitrified glass attached to the edge director by using the edge director cleaning apparatus

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

heating and removing devit, wherein the making of the edge director cleaning apparatus approach the edge director includes making the edge director cleaning apparatus approach the edge director by moving nozzle pipes

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 3

the edge director cleaning apparatus may further include a cooling apparatus configured to at least partially surround the two or more nozzle pipes

Methodology Applied
Scientific EffectCooling: Cooling

Data Source

PatentUS11738375B2Apparatus and method for cleaning edge director
Publication Date: 2023.08.29 CORNING INC
  • US11738375B2 patent drawing
  • US11738375B2 patent drawing
  • US11738375B2 patent drawing

AI summary

The present disclosure relates to an apparatus and method for cleaning an edge director, and more particularly, to an edge director cleaning apparatus that includes two or more nozzle pipes arranged to be parallel to each other, nozzle tips respectively provided at first ends of the two or more nozzle pipes, fuel manifolds respectively connected to second ends of the two or more nozzle pipes, and a fixing guide configured to fix the nozzle pipes, wherein the nozzle tips extend in an oblique direction with respect to an extending direction of the nozzle pipes. When the apparatus and method for cleaning an edge director according to the present disclosure are used, devit can be safely removed without damage to the apparatus while reducing downtime.