Edge-Emitting Laser Diode for TMR Head Near-Field Light

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Solution Overview

Problem

Current thermally-assisted magnetic recording heads face challenges in achieving high output power for near-field light and maintaining optical system functionality due to insufficient laser output from surface-emitting laser diodes and degradation from wavelength fluctuations in diffraction optical elements.

Innovation Solution

A thermally-assisted magnetic recording head with an edge-emitting laser diode disposed on the element-integration surface, utilizing a waveguide and plasmon antenna to generate near-field light without a diffraction optical element, ensuring stable output and alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a surface-emitting laser diode is used as a light source in the element-integration surface, then the optical system construction is simplified and mass-productivity is improved, but the laser output power is insufficient for high-density recording

Engineering Contradiction:
Improvemass-productivityVSAvoidlaser output power
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The patent changes the emission type parameter of the laser diode from surface-emitting to edge-emitting. Edge-emitting laser diodes inherently provide higher output power due to their waveguide structure and longer cavity length, while still being compatible with wafer-level integration processes, thus resolving the contradiction between productivity and power output.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If a diffraction optical element is used to guide light to the desired position, then light can be directed to the correct location, but the optical system becomes more complex and is sensitive to wavelength fluctuations

Engineering Contradiction:
Improvelight positioning accuracyVSAvoidoptical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent removes the diffraction optical element from the optical system. Instead of using a diffraction grating or similar element to redirect light, the system relies on the inherent directionality of the edge-emitting laser diode and simple waveguide structures, thereby eliminating the complex diffraction element and its sensitivity to wavelength variations.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a waveguide as an intermediary structure to transport light from the edge-emitting laser diode to the plasmon antenna. The waveguide provides a controlled optical path that is less sensitive to wavelength fluctuations compared to diffraction-based methods, simplifying the overall optical system while maintaining positioning accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If the light source is disposed in the element-integration surface, then manufacturing productivity is improved, but achieving sufficient output power becomes difficult

Engineering Contradiction:
Improvemanufacturing productivityVSAvoidnear-field light output power
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent changes the geometry and emission characteristics of the laser diode by using an edge-emitting configuration instead of surface-emitting. This parameter change enables higher output power while maintaining compatibility with wafer-level integration, as edge-emitting diodes can be fabricated using standard semiconductor processes and provide the necessary power density for near-field light generation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides sufficient output power for high-density recording, stabilizes near-field light intensity, and maintains optical system functionality despite wavelength fluctuations, enhancing mass-productivity and recording density.

Implementation Method 1

a waveguide for transmitting a light emitted from the light source

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a plasmon antenna for generating near-field light by receiving the light transmitted through the waveguide

Methodology Applied
Scientific EffectSurface plasmon resonance:

Data Source

PatentUS8325566B2Thermally-assisted magnetic recording head having a light source at least inclined from an opposed-to-medium surface
Publication Date: 2012.12.04 TDK CORP
  • US8325566B2 patent drawing
  • US8325566B2 patent drawing
  • US8325566B2 patent drawing

AI summary

A thermally-assisted magnetic recording head is provided, in which a light source with a sufficient power is disposed in the element-integration surface to improve mass-productivity. The head comprises, in an element-integration surface of a substrate: a light source; a waveguide for propagating light from the light source; and a magnetic pole for generating write field. Further, the edge along optical axis of the light source is set to be parallel with or inclined from the edge on the opposed-to-medium surface side of the element-integration surface. In the head, since the light source is disposed in the element-integration surface, the construction of the optical system can be completed in the stage of a wafer process. This construction can be relatively facilitated and simplified; thus, mass-productivity in the head manufacturing can be improved. Further, a light source with a sufficient power (cavity length) can be disposed in the element-integration surface.