Edge-Lit Dust Cover Assembly for Electrochromic Window Reflection Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Electrochromic or electro-optic windows exhibit increased spectral reflectivity in a darkened or opaque state, leading to visible reflections that can be irritating to observers, particularly in aircraft windows.

Innovation Solution

A window assembly with a dust cover assembly that includes edge-lit light sources, such as LEDs, integrated into a light transmitting sheet, which emits diffuse light to overpower specular reflections from the electro-optic element, reducing perceivable spectral reflectance by adjusting the intensity of illumination based on the electro-optic element's transmissivity and ambient light conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If electrochromic windows are darkened to a opaque state, then the transparency is adjusted from fully-transparent to fully-opaque, but spectral reflectivity increases and reflections become visible and more perceptible

Engineering Contradiction:
Improvetransparency adjustmentVSAvoidspectral reflectivity
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies the 'Blessing in disguise' principle by converting the harmful spectral reflectivity into a beneficial diffuse reflection. The dust cover assembly, which normally would just be a protective element, is transformed into an active optical component that emits diffuse light to counteract the harmful specular reflections from the electrochromic glass, thereby turning a potential aesthetic defect into a functional feature that improves optical appearance

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The dust cover assembly serves as an intermediary element between the electrochromic glass and the external environment. It mediates the optical interaction by introducing a diffusely reflecting surface that intercepts and redistributes the reflected light, preventing direct specular reflections from reaching observers while maintaining the darkened state of the electrochromic glass

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If dust cover assembly is illuminated with edge-lit light sources, then diffuse light is emitted to overpower specular reflections, but device complexity increases

Engineering Contradiction:
Improvespecular reflectionsVSAvoidassembly complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The dust cover assembly is designed to perform multiple functions: it provides protective coverage for the electrochromic glass, serves as a structural element of the window assembly, and functions as an active optical component for diffuse reflection. By integrating these functions into a single component, the patent avoids adding separate elements that would increase complexity while achieving the desired optical effect

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the protective dust cover function with the optical diffusion function into a single integrated assembly. The light transmitting sheet is incorporated into the dust cover structure itself, combining what could have been separate components (protective cover + lighting system) into one unified element, thereby minimizing the increase in device complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The diffuse illumination from the dust cover assembly significantly reduces the appearance of specular reflections, maintaining a perceivable level of reflectance below 30%R, thereby enhancing the optical appearance and comfort by minimizing the 'black mirror' effect in electrochromic windows.

Implementation Method 1

emits diffuse light to overpower specular reflections from the electro-optic element

Methodology Applied
Scientific EffectDiffuse reflection: Reflection

Implementation Method 2

light sources (34) disposed at edges of a light transmitting sheet (36). The light sources (34) are configured to transmit light into the sheet (36) to illuminate the sheet (36) in a particular color and with a particular intensity

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Data Source

PatentEP3152111B1Dust cover assembly with edge light
Publication Date: 2020.07.29 GENTEX CORP
  • EP3152111B1 patent drawingFigure 1
  • EP3152111B1 patent drawingFigure 2
  • EP3152111B1 patent drawingFigure 3

AI summary

A window assembly includes a pressure pane and a bezel proximate a periphery of the pressure pane and defining an inner opening. The bezel includes an inner wall with a channel. An electro-optic element is disposed in the inner opening and is received in the channel of the inner wall. The electro-optic element operates between a transmissive condition and a dimmed condition. A surface of the electro-optic element exhibits a first level of spectral reflectivity at least when in the dimmed condition. The assembly further includes a dust cover assembly proximate the bezel. The dust cover assembly including a light transmitting sheet and a plurality of light sources disposed at edges of the light transmitting sheet and to emit light into the light transmitting sheet to illuminate the light transmitting sheet with a diffuse light.