Edge Morphing Airfoil Sub-Flap for Dynamic Shape Control

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Solution Overview

Problem

Conventional airfoils lack the ability to dynamically adjust their shape and contour to optimize lift-to-drag ratios across varying flight conditions, such as stable flight, takeoff, and landing, which limits their performance and efficiency.

Innovation Solution

A compliant sub-flap system is integrated with the airfoil, featuring flexible upper and lower surfaces that can morph and twist to change shape in response to actuation, allowing for adjustable camber and span-wise twist, thereby optimizing aerodynamic properties during different flight conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional fixed airfoil is used, then the structure is simple and reliable, but the lift-to-drag ratio cannot be optimized for different flight conditions

Engineering Contradiction:
Improveadaptability to different flight conditionsVSAvoidairfoil structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The airfoil is divided into multiple independent segments along its span, with each segment capable of independent morphing. This segmentation allows different portions of the airfoil to be optimized for different flight conditions simultaneously, resolving the contradiction between adaptability and structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The airfoil transitions from a static structure to a dynamic one where segments can change shape and position in response to flight conditions. This dynamic capability enables optimization of lift-to-drag ratio across varying flight regimes without requiring completely different airfoil designs.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the airfoil contour is adjusted for optimal performance, then aerodynamic efficiency improves, but the structural complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveaerodynamic efficiencyVSAvoidmanufacturing ease
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The airfoil employs flexible shell structures that can be actuated to change contour, replacing traditional rigid structures with complex movable parts. This approach achieves variable geometry for optimized aerodynamic efficiency while simplifying the manufacturing process through fewer discrete components and assembly steps.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The airfoil utilizes materials and structures whose physical parameters (such as stiffness, shape) can be changed through actuation rather than requiring physical reconfiguration of rigid components. This enables continuous contour adjustment for optimal aerodynamic performance while maintaining manufacturing simplicity.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the airfoil shape is varied for different flight conditions, then flight performance optimizes, but the control system complexity increases

Engineering Contradiction:
Improveflight condition optimizationVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The airfoil segments are designed to respond automatically to flight condition changes through integrated sensors and actuation systems, reducing the need for complex external control mechanisms. The structure essentially controls itself by detecting and responding to aerodynamic conditions, simplifying the overall control system while maintaining high adaptability.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP3423350B1Edge morphing arrangement for an airfoil
Publication Date: 2022.06.29 FLEXSYS
  • EP3423350B1 patent drawingFigure 1
  • EP3423350B1 patent drawingFigure 2
  • EP3423350B1 patent drawingFigure 3~4

AI summary

An edge-morphing arrangement for an airfoil includes a compliant upper surface and a compliant lower surface that are joined together. An actuator is coupled to a driven surface and actuated to move the driven surface and change the shape thereof, with the non-driven surface changing its shape in response to actuation of the driven surface. The upper and lower surfaces can be part of a sub-flap mounted to a traditional flap of the fixed wing of an airplane. The upper and lower surfaces can be mounted to existing structure in the flap, or the flap components can be mounted to the sub-flap. The upper and lower surfaces can alternatively replace the traditional flap in the fixed wing of an aircraft. The upper and lower surfaces are continuous and can be deflected upward, downward, or twisted in a span-wise direction relative to the flap or wing.