Edge Node Application Alignment for Stable Process Control Updates

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Solution Overview

Problem

Existing process control systems face challenges in efficiently updating and integrating new software without jeopardizing system stability, as new functions must adhere to the same technology as the underlying system and have a tightly coupled lifecycle, leading to customer reluctance to upgrade.

Innovation Solution

A method and system using an edge node application investigator with an information model to compare and align applications with application objects, allowing for updating and changing applications to match the information model, including patching or replacing software modules, while maintaining system stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If new software is installed and integrated into the process control system, then new functions are added to the system, but the stability of the control system is jeopardized due to tight coupling with the core control system lifecycle

Engineering Contradiction:
Improvesoftware functionalityVSAvoidcontrol system stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent divides the process control system into a core control system and separate edge nodes that can run applications independently. This segmentation allows new software to be added at the edge node level without affecting the stability of the core control system, as each edge node operates as an isolated unit that can be updated or replaced without jeopardizing overall system reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary layer between the core control system and applications, using edge nodes as mediators. These edge nodes act as isolated environments that host applications, allowing software updates and function additions at the edge level without direct impact on the core control system, thus maintaining stability while enabling adaptability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the lifecycle of new functions is tightly coupled with the core control system, then integration is simplified, but customer willingness to upgrade is reduced due to the risk of jeopardizing control stability

Engineering Contradiction:
Improvesoftware integrationVSAvoidsoftware upgrade flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

By segmenting the system into core control components and independent edge nodes, the patent enables independent lifecycle management. Applications can be developed, updated, and replaced at the edge node level without requiring changes to the core control system, giving customers flexibility to upgrade software functions without jeopardizing control stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a dynamic architecture where edge nodes can be independently updated, added, or removed without affecting the core control system. This dynamic approach allows the system to adapt to changing requirements and enable customers to upgrade software functions flexibly while maintaining control stability through the isolated edge node design.

Inventive Principle:
Principle #15Dynamics

3Reliability

If applications are updated to comply with the same software technology as the underlying system, then compatibility is maintained, but the complexity of updating and integrating new software increases

Engineering Contradiction:
Improvesoftware compatibilityVSAvoidsoftware update complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses edge nodes as intermediary platforms that provide a standardized interface between applications and the core control system. This intermediary layer handles the complexity of technology compliance, allowing applications to be developed with modern technologies while the edge node ensures compatibility with the core control system, thus reducing update and integration complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a universal platform at the edge node level that can host various applications with different technologies. The edge node provides standardized communication and integration capabilities, allowing diverse applications to be updated and integrated without requiring each application to comply with specific underlying system technologies, thereby reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12554513B2Updating an edge node of a process control system
Publication Date: 2026.02.17 ABB (SCHWEIZ) AG
  • US12554513B2 patent drawing
  • US12554513B2 patent drawing
  • US12554513B2 patent drawing

AI summary

A method, edge node application investigator, computer program and computer program product for for updating an edge node of a process control system using an information model for the edge node, where the information model representing the edge node as an object to which one or more application objects are linked, which application objects represent applications that are provided for being run by the edge node as well as to a process control system including such an edge node application investigator. The edge node application investigator compares applications of the edge node with the application objects in the information model and changes the applications of the edge node, if there is a deviation between the applications of the edge node and the application objects of the information model, so that the applications of the edge node correspond to the application objects of the information model.