Edge Ring Capacitance Measurement for Precise Chamber Alignment

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Solution Overview

Problem

Existing measurement methods fail to accurately determine the capacitance between a measuring instrument and an edge ring in a processing system, particularly due to the lack of a reliable method for acquiring precise capacitance values in a controlled environment.

Innovation Solution

A measurement method and system that utilize a measuring instrument with sensor electrodes and a conductive film on the edge ring to calculate capacitance values, where the measuring instrument is transported to a region surrounded by the edge ring, allowing for accurate capacitance measurement by facing sensor electrodes with the conductive film.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a measuring instrument is used to measure capacitance between the measuring instrument and an edge ring, then measurement precision is improved, but the device complexity increases due to the need for transport devices and controlled chamber environment

Engineering Contradiction:
Improvecapacitance measurement precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A conductive film is formed on the edge ring to serve as an intermediary element that enables accurate capacitance measurement. The conductive film creates a well-defined capacitive structure between the sensor electrode and the edge ring, allowing precise measurement of capacitance values that correspond to distances between the measuring instrument and the edge ring

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the measuring instrument is transported to a region surrounded by the edge ring using a transport device, then measurement precision is improved, but the loss of time increases due to the transportation and positioning process

Engineering Contradiction:
Improvecapacitance measurement precisionVSAvoidtime for positioning and measurement
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The conductive film is formed on the edge ring in advance before the capacitance measurement takes place. This preliminary action prepares the measurement structure beforehand, so that when the measuring instrument is positioned, the capacitance measurement can be performed immediately without additional preparation time, thus reducing the overall loss of time while maintaining measurement precision

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise acquisition of capacitance values corresponding to distances between the measuring instrument and the edge ring, facilitating accurate positional alignment and adjustment within the processing system.

Implementation Method 1

acquire measured values indicating a capacitance between the measuring instrument and the edge ring

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS20240280383A1Measurement method and measurement system
Publication Date: 2024.08.22 TOKYO ELECTRON LTD
  • US20240280383A1 patent drawing
  • US20240280383A1 patent drawing
  • US20240280383A1 patent drawing

AI summary

A measurement method according to an exemplary embodiment acquires a measured value indicating a capacitance between a measuring instrument and an edge ring in a chamber. The measuring instrument includes a base substrate and a sensor electrode provided on the base substrate. The method includes holding, on a stage in the chamber, the edge ring having a conductive film formed on a surface thereof. The method includes transporting the measuring instrument to a region on the stage which is surrounded by the edge ring. The method includes acquiring the measured value indicating the capacitance between the measuring instrument and the edge ring having the conductive film by using the measuring instrument transported to the inner side of the region.