Multi-Variant Edge Strip Roll for Low-Storage Edgebanding
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Solution Overview
Problem
The complexity of edgeband variants offered by furniture manufacturers leads to high storage requirements and inefficient production processes due to the need for multiple individual edgeband rolls, which are often not sufficient and require frequent exchange.
Innovation Solution
A roll of edgebanding tape with defined lengths composed of different partial lengths of varying edgebands, allowing customers to order specific combinations of type, length, and quantity, reducing storage needs and enabling just-in-time production by integrating multiple edgeband variants into a single roll.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple individual edgeband rolls are stored to offer various edgeband variants, then the variety of edgeband options is improved, but the storage requirements and device complexity increase
Solution Approach 1:
The patent combines multiple different edgeband variants (varying in decor, geometry, material, consistency, surface properties, or layer structure) onto a single roll, creating an edgeband roll that integrates diverse edgeband types. This merging approach reduces the number of separate rolls needed while maintaining product variety.
Solution Approach 2:
The single edgeband roll serves multiple functions by containing different edgeband variants that can cater to various customer requirements. The roll acts as a universal storage and supply unit that replaces multiple specialized rolls, enabling one roll to fulfill the role of several different edgeband supplies.
2Adaptability or versatility
If multiple individual edgeband rolls are exchanged frequently to meet production needs, then the adaptability to customer orders is improved, but the loss of time and productivity decrease
Solution Approach 1:
By merging multiple edgeband variants into a single roll, the system eliminates the need for frequent roll exchanges during production. The combined roll allows continuous operation as different edgeband types are sequentially accessed from the same roll, reducing downtime and improving productivity.
3Ease of operation
If finished edgebanding is stored at the customer's site, then the availability for immediate use is improved, but the storage requirements and production costs increase
Solution Approach 1:
The edgeband variants are prepared and organized on a single roll in advance according to customer order specifications. This preliminary arrangement ensures that the required edgeband types are readily available for immediate use during production without requiring the customer to maintain large inventories of finished edgebanding materials.
Data Source
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Figure 5
AI summary
The invention relates to an edge strip roller. The aim of the invention is to simplify storage for customers who use the edge strip roller and who want to offer a plurality of different edge strips. Said aim is achieved by virtue of the fact that said edge strip roller has at least two different edge strips.