Edge-Timed Signalling for Noise-Resistant Downhole Sensor Links

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Solution Overview

Problem

Existing signalling methods for downhole sensors in the oil and gas extraction industry face challenges with long settling times and electrical interference due to inductive components in the signal path, limiting bandwidth and signal quality.

Innovation Solution

An electrical signalling system that encodes information using alternating signals with repeated rising and falling edges, where the time between edges is used for data transmission, and a demodulator detects edge patterns with minimal precision, allowing for robust signal detection even in imperfect transmission paths, and can handle simultaneous transmission of multiple signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an inductor is placed in series with the downhole neutral point to protect against high voltages, then safety is improved, but the bandwidth and settling time of the transmission path deteriorate

Engineering Contradiction:
Improveprotection against high voltagesVSAvoidbandwidth and settling time
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent replaces voltage-level signalling with optical signalling. Instead of using electrical signals that are susceptible to interference and slow settling times caused by inductors, the system uses LEDs to generate optical signals that are detected by photodetectors. This substitution eliminates the bandwidth limitations and settling time issues associated with inductive components while maintaining safety through electrical isolation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an optical intermediary (light) between the downhole sensor and surface instrumentation. By converting electrical signals to optical signals via LEDs and then back to electrical signals via photodetectors, the system creates an isolated transmission path that avoids the bandwidth limitations of direct electrical connections while maintaining signal integrity and safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If voltage or current levels are used to encode information, then data transmission is achieved, but electrical interference from pump power degrades signal quality

Engineering Contradiction:
Improvedata transmissionVSAvoidelectrical interference
Core Design Contradiction:
Loss of informationVSObject-affected harmful factors

Solution Approach 1:

The patent substitutes electrical signal transmission with optical signal transmission. By using LEDs to convert electrical data into optical pulses and photodetectors to convert them back, the system eliminates susceptibility to electrical interference from pump power while maintaining accurate data transmission. The optical domain is inherently isolated from electrical noise.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses light as an intermediary medium to transmit data between downhole sensors and surface equipment. This optical intermediary isolates the signal path from electrical interference, as optical signals are not affected by electromagnetic noise from pump power, thereby maintaining high signal quality throughout transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If a conductive path is created through inductive loads for signal transmission, then multiplexing is achieved, but the transmission path becomes susceptible to noise and interference

Engineering Contradiction:
Improvemultiplexing capabilityVSAvoidnoise and interference
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs optical signals as an intermediary transmission medium that can carry data through the same physical infrastructure (cables) without being affected by electrical noise. The LED and photodetector interfaces create isolated channels that maintain signal integrity even when sharing conductors, enabling noise-free multiplexing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the electrical conductive path with an optical transmission path using LEDs and photodetectors. This substitution maintains the ability to multiplex signals through shared infrastructure while eliminating susceptibility to electrical noise and interference that plagues traditional conductive signaling methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system significantly reduces the impact of electrical interference and maintains signal quality over long transmission paths, enabling efficient data transmission with improved bandwidth and accuracy, particularly suitable for downhole sensor data in harsh environments.

Implementation Method 1

a data signal is applied to a LED which converts the data signal to light

Methodology Applied
Scientific EffectLight emission from LED: Light Emitting Diode

Implementation Method 2

The light is detected by a photodetector which converts the light to a current

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS8320393B2Signalling method and apparatus
Publication Date: 2012.11.27 BAKER HUGHES CO
  • US8320393B2 patent drawing
  • US8320393B2 patent drawing
  • US8320393B2 patent drawing

AI summary

An electrical signaling system is disclosed. A modulator is arranged to accept information and encode that information in an alternating signal containing repeated rising and falling edges, by way of the time between consecutive rising or consecutive falling edges. A transmission path transmits the signal from the modulator to a demodulator. The demodulator is arranged to detect a signal edge and store a record of the signal around that edge and compare a subsequent part of the signal with that record thereby to detect a like edge and detect the time difference between like edges.