Edge-to-Edge Display Module With Sensor Light Access

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Solution Overview

Problem

Existing portable information handling systems with edge-to-edge displays face challenges in assembly complexity, increased cost, and reduced structural integrity due to the integration of touch sensors and backlight illumination issues, particularly when using In-cell touch technology without a cover glass.

Innovation Solution

A system and method where a display panel and backlight assemble as a contiguous unit into a housing with a sensor region defined in an inactive area, using treatments to pass light through the display panel for sensor detection, and a backlight that fits into a cavity with a flange extension region to support the display panel, reducing light leakage and eliminating the need for a clean room assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a separate cover glass with integrated touch sensors is used (On-cell technology), then touch detection capability is achieved, but the display assembly thickness increases and structural integrity decreases

Engineering Contradiction:
Improvetouch detection capabilityVSAvoiddisplay assembly thickness
Core Design Contradiction:
Adaptability or versatilityVSLength of moving object

Solution Approach 1:

The patent merges the touch sensor functionality directly into the display panel structure by using the polarizer as the outer surface with integrated touch detection capability, eliminating the need for a separate cover glass layer while maintaining both display and touch functions in a single integrated component

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The polarizer layer serves multiple functions simultaneously: it acts as the outer display surface, provides touch detection capability, and replaces the traditional cover glass function, thereby achieving multi-functionality in a single component that reduces overall assembly thickness

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Length of moving object

If the polarizer is used as the display outer surface without cover glass, then display thickness is reduced, but structural integrity and protection capability decrease

Engineering Contradiction:
Improvedisplay thicknessVSAvoidstructural integrity
Core Design Contradiction:
Length of moving objectVSStrength

Solution Approach 1:

The patent combines the protective cover glass function with the polarizer layer by making the polarizer the outer surface, thereby integrating multiple functions (display, protection, touch detection) into a single component that maintains structural integrity while minimizing thickness

Inventive Principle:
Principle #5Merging (Combining)

3Strength

If display glass cover is used to protect the display, then structural integrity is improved, but assembly complexity and manufacturing cost increase

Engineering Contradiction:
Improvestructural integrityVSAvoidassembly complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent merges the cover glass and display panel into a single integrated structure where the polarizer serves as both the protective outer layer and the display component, eliminating the need for separate assembly steps and reducing manufacturing complexity while maintaining protection capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The polarizer layer is designed to perform multiple functions simultaneously including display output, touch sensing, and physical protection, thereby replacing multiple separate components with a single multi-functional element that simplifies assembly

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Shape

If sensors are placed under the display panel, then edge-to-edge appearance is achieved, but light access for sensor operation is blocked

Engineering Contradiction:
Improveedge-to-edge appearanceVSAvoidlight access for sensors
Core Design Contradiction:
ShapeVSIllumination intensity

Solution Approach 1:

The patent segments the polarizer layer into different functional zones: a first region that blocks light to maintain the edge-to-edge display appearance, and a second region with light-transmitting openings that allows light to reach the sensors positioned under the display panel, thereby resolving the conflict between aesthetic appearance and sensor functionality

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces system weight, simplifies manufacturing, and maintains structural integrity while allowing sensors to access illumination, enhancing the edge-to-edge display configuration and reducing product discrepancies.

Implementation Method 1

an index matching resin that passes illumination to sensors disposed under the display panel

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12032406B2Edge-to-edge display module
Publication Date: 2024.07.09 DELL PROD LP
  • US12032406B2 patent drawing
  • US12032406B2 patent drawing
  • US12032406B2 patent drawing

AI summary

A portable information handling system housing integrates a display having an edge-to-edge presentation of visual images at a housing portion with an inactive portion of a display panel along a perimeter of the display supported by a backplate flange extension region that extends from a backlight outer perimeter associated with an active area of the display panel to the perimeter of the housing portion. Openings formed in the backplate extension flange region provide access for sensors through the display panel inactive area with backlight illumination leakage to the opening blocked by optically dense adhesive.