Edgelit Light Fixture Transmissive Component to Reduce Input Hotspotting

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Solution Overview

Problem

Edge-lit lighting systems face challenges in achieving efficient optical coupling from the light source to the waveguide, leading to light loss and non-uniform visual appearance due to 'hotspotting' or 'headlamping' along the edges of the waveguides, which is difficult to control and results in low efficacy and non-uniform visual appearance.

Innovation Solution

The use of novel edge-lit optical elements that function as diffusers and direct throughput lenses, combined with a light scattering extension portion, to improve brightness uniformity and reduce hotspotting, while maintaining a shallow depth and extended emitting area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional edge-lit waveguide systems are used, then thin form factor and adjustable lighting output are achieved, but optical coupling efficiency is poor resulting in 10% to 30% light loss

Engineering Contradiction:
Improvelight lossVSAvoidoptical coupling complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent introduces an optical coupling component as an intermediary element between the LED light source and the waveguide. This component includes a light-transmissive body with a first surface that receives light from the LED and a second surface that couples light into the waveguide, thereby improving optical coupling efficiency and reducing light loss while managing the complexity of the coupling process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If conventional waveguide systems are used, then thin form factor is achieved, but uniformity of brightness and color is poor due to hotspotting or headlamping along the edges

Engineering Contradiction:
Improvebrightness uniformityVSAvoidlight distribution control
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent applies local quality by incorporating a light scattering layer within the optical coupling component that selectively scatters light in specific regions to eliminate hotspotting and headlamping effects. The scattering layer is positioned and configured to address local brightness non-uniformities along the waveguide edges while maintaining the overall thin form factor and simple structure.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If conventional waveguide systems are used, then adjustable lighting output is achieved, but control of light distributions is difficult resulting in non-uniform visual appearance

Engineering Contradiction:
Improvelight distribution controlVSAvoidvisual appearance uniformity
Core Design Contradiction:
Ease of operationVSIllumination intensity

Solution Approach 1:

The optical coupling component serves as a mediator that simplifies light distribution control while ensuring uniform visual appearance. The component's design with specific refractive indices and geometric configurations enables easy adjustment of lighting output without the complexity of additional control mechanisms, while the light scattering layer ensures uniform light distribution along the waveguide.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If narrow width light fixtures are manufactured, then compact size is achieved, but efficacy is low and visual appearance is non-uniform

Engineering Contradiction:
Improveluminous efficacyVSAvoidvisual appearance uniformity
Core Design Contradiction:
ProductivityVSIllumination intensity

Solution Approach 1:

The patent employs parameter changes by optimizing the refractive indices of the optical coupling component and waveguide materials, as well as adjusting the geometric parameters of the coupling interface. These parameter optimizations enable narrow width light fixtures to achieve high luminous efficacy while maintaining uniform visual appearance through improved optical coupling and light distribution.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances light output and uniformity, reduces hotspotting, and improves the visual appearance of edge-lit fixtures by optimizing light distribution and reducing the need for bezels, thereby increasing luminous efficacy and aesthetic appeal.

Implementation Method 1

an optical element comprising a light transmissive material having a refractive index greater than the surrounding ambient environment

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

novel edge-lit optical elements that functions simultaneously as a diffuser and direct throughput lens

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

the optical element input face is inset from the outer perimeter of the optical element output face

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12372707B2Edgelit light fixture with optically transmissive component for improved appearance of lightguide input region
Publication Date: 2025.07.29 3LED INC
  • US12372707B2 patent drawing
  • US12372707B2 patent drawing
  • US12372707B2 patent drawing

AI summary

A optically transmissive component is configured within a light fixture to provide benefits in brightness uniformity and visual appearance with the use of a light scattering extension portion that provides light scattering of light emitted from near an input edge of a light guide or other edgelit optical element. The sequential propagation of light through both the extension portion and main portion of the optically transmissive component significantly reduces the higher brightness and uneven “hotspotting” type visual defects typically produced near the input edge of an edgelit optical system. With appearance constraints removed or reduced, edgelit light fixtures with higher output, higher efficacy, and/or simplified edgelit optical components are enabled. Embodiments include the use of the extension portion of the optically transmissive component extension to mechanically position and retain an edgelit optical element within a light fixture.