Edible Food Wrap Composition with Egg White and Pea Protein

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Solution Overview

Problem

Traditional food products like sandwich wrap shells and tortillas made from wheat or corn flour are low in protein and may contain gluten, necessitating a composition for high-protein, gluten-free edible food carriers.

Innovation Solution

A composition comprising egg whites and plant protein ingredients, such as pea protein, combined with vegetable oil and a stabilizer, which can be used to create gluten-free edible food carriers like tortillas and taco shells that are higher in protein and lower in carbohydrates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional wheat or corn flour is used to make sandwich wrap shells and tortillas, then the food products are easy to manufacture and have acceptable texture, but the protein content is low and they may contain gluten

Engineering Contradiction:
Improveprotein contentVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent uses composite materials by combining egg whites (80-95% of the composition) with plant-based proteins (pea protein isolate or concentrate at 5-20%) to create a high-protein, gluten-free food carrier. This composite approach allows the product to achieve high protein content (30-50% by weight) while maintaining manufacturability through established cooking processes for egg-based products.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the fundamental compositional parameters from traditional flour-based recipes to an egg-white and plant-protein basis. By adjusting the ratio of egg whites to plant protein (with egg whites comprising 80-95% and plant protein 5-20%), the formulation achieves both high protein content and gluten-free status while remaining manufacturable through standard cooking processes.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If traditional flour-based compositions are used, then the food products have lower carbohydrate content is not achieved, but the composition is simpler, but the carbohydrate content remains high

Engineering Contradiction:
Improvecarbohydrate contentVSAvoidcomposition complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent fundamentally changes the compositional parameters by eliminating traditional flour bases and using egg whites combined with plant proteins. This parameter change reduces total carbohydrate content to less than 10% (preferably less than 5%) while maintaining a relatively simple two-component base system that can be manufactured using standard processes.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If gluten-containing ingredients are used for ease of manufacture, then the production process is simpler, but the product is not suitable for gluten-free diets

Engineering Contradiction:
Improvegluten-free compatibilityVSAvoidmanufacturing simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The invention extracts and eliminates gluten-containing ingredients from the formulation entirely. By using egg whites as the primary base (80-95%) combined with gluten-free plant proteins (pea protein isolate or concentrate at 5-20%), the product achieves gluten-free status while maintaining ease of manufacture through standard cooking processes previously used for egg-based foods.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20230345951A1Edible food wrap composition
Publication Date: 2023.11.02 CARGILL INC
  • US20230345951A1 patent drawing
  • US20230345951A1 patent drawing
  • US20230345951A1 patent drawing

AI summary

This disclosure relates to a composition useful for making edible food carriers and food carriers made therefrom. In an aspect, the composition is gluten-free. In an aspect, the composition is higher in protein and lower in carbohydrate than traditional food carriers. In an aspect, the composition contains egg whites. In an aspect, the composition may also contain one or more plant protein ingredients.