Eduction Tube Assembly Segmented Washer Flange Connection
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Solution Overview
Problem
Existing piping components for transporting corrosive liquids face durability issues under arduous conditions and require complex bolted connections to join flanges of different sizes, which can lead to leakage and damage to protective linings.
Innovation Solution
An eduction tube assembly with a multidirectional segmented securement washer that connects flanges of different sizes using a single segmented washer with radially elongated holes and upstanding threaded studs, minimizing the length of the assembly and reducing the number of components, while maintaining a fluid-tight seal.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple separate components are used to connect flanges of different sizes, then adaptability is improved, but device complexity increases
Solution Approach 1:
The patent combines multiple separate components (transition flange, multiple washers, multiple bolts) into a single integrated segmented washer with multidirectional connectability. This single component can connect flanges of different sizes and bolt patterns, reducing the number of separate parts while maintaining adaptability.
Solution Approach 2:
The segmented washer is designed with multidirectional connectability, allowing it to serve multiple functions: connecting different flange sizes, accommodating various bolt patterns, and providing securement in restricted spacing. This universal design eliminates the need for multiple specialized components.
2Adaptability or versatility
If multiple separate components are used to connect flanges, then adaptability is improved, but the overall length of the assembly increases
Solution Approach 1:
By merging the transition flange and multiple washers into a single segmented washer component, the overall axial length of the assembly is reduced. The integrated design eliminates the cumulative thickness of multiple separate components while maintaining the ability to connect flanges of different sizes.
3Strength
If conventional bolted connections are used to join flanged components, then strength is improved, but reliability decreases due to leakage risks and damage to protective linings
Solution Approach 1:
The washer is segmented into multiple sections that can be independently positioned and secured. This segmentation allows for distributed load bearing across multiple contact points, maintaining connection strength while reducing stress concentration points that could lead to leakage or lining damage.
Data Source
AI summary
An eduction tube assembly made of ultra high molecular weight polyethylene material for use on a containment vessel for corrosive liquids. It includes a vertical eduction tube and a unitary transition flange member having a first flange for connection of the assembly to an attachment flange associated with the vessel and a second flange to receive a connected hose flange. A single segmented ring with multi-directional capability is disposed between the flanges and receives securement elements to accomplish both connections. Bolts are used for one connection, upstanding threaded studs secured to the segmented ring are used for the other.