EEG Electrode Tips With Conductive Cushioning for Dry Scalp Contact

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Solution Overview

Problem

Conventional EEG headsets and electrodes face challenges such as discomfort due to tight fitting, potential skin irritation, and reduced bioelectrical signal quality due to hair interference and the need for gel application, which is messy and time-consuming.

Innovation Solution

The development of an EEG headset with electrodes featuring conductive cushioning materials like hydrogel or conductive foam, which are non-residue-forming and infused with conductors, and deflectable electrode legs that can spread to improve contact with the scalp, reducing discomfort and enhancing signal quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If tight-fitting headgear is used to push dry electrodes through hair to the scalp, then electrode contact with scalp is improved, but patient comfort deteriorates

Engineering Contradiction:
Improveelectrode contact qualityVSAvoidpatient discomfort
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent employs flexible, thin-film dry electrodes that can conform to the scalp surface without requiring tight headgear. These electrodes are designed with sufficient flexibility to navigate through hair and make contact with the scalp while maintaining comfort, resolving the contradiction between contact quality and patient comfort.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent modifies the physical parameters of the electrodes by using soft, flexible materials with appropriate mechanical properties. This allows the electrodes to achieve adequate contact pressure and signal quality without requiring excessive force from tight-fitting headgear, thereby improving both contact quality and comfort simultaneously.

Inventive Principle:
Principle #35Parameter changes

2Strength

If rigid dry electrode materials are used, then electrode structural integrity is improved, but patient comfort and safety deteriorate due to lacerations or bruising

Engineering Contradiction:
Improveelectrode structural integrityVSAvoidskin injury
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent utilizes composite electrode materials that combine the electrical conductivity needed for signal acquisition with the mechanical flexibility and softness required for patient comfort and safety. This composite structure maintains structural integrity for functional performance while preventing skin injury through its compliant nature.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs flexible, thin-film electrode constructions that inherently prevent skin injury. These electrodes are designed with sufficient flexibility to conform to the scalp without causing lacerations or bruising, while maintaining adequate structural integrity to function as effective electrical contacts.

Inventive Principle:
Principle #30Flexible shells and thin films

3Measurement precision

If wet gel is applied between electrode and skin, then electrical conductivity is improved, but application complexity and cleanup time increase

Engineering Contradiction:
Improveelectrical conductivityVSAvoidapplication and cleanup time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts and eliminates the wet gel component from the electrode system by developing functional dry electrodes. These dry electrodes achieve adequate electrical conductivity through their material composition and contact mechanism, removing the need for messy gel application and cleanup procedures, thereby significantly reducing preparation time.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs disposable dry electrode caps that are pre-configured with multiple electrode contacts. These single-use devices eliminate the need for gel application and cleanup by integrating all necessary conductive elements, allowing for rapid application and disposal, thus reducing time loss for repeated measurements.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Ease of operation

If dry electrodes are used without gel, then application simplicity is improved, but signal quality deteriorates due to hair interference

Engineering Contradiction:
Improveapplication simplicityVSAvoidbioelectrical signal quality
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent employs flexible dry electrode designs that can be easily applied without gel while maintaining signal quality. The flexibility allows the electrodes to conform to the scalp surface and make adequate contact through hair, achieving both application simplicity and acceptable signal quality simultaneously.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent modifies the electrical and mechanical parameters of the dry electrodes to improve signal acquisition capability. By optimizing contact pressure, surface area, and material properties, the electrodes achieve adequate signal quality without requiring gel, maintaining application simplicity while enhancing measurement precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a comfortable and effective means of sensing bioelectrical potential with improved signal quality, reducing discomfort and eliminating the need for gel, while being cost-effective and suitable for repeated or interval measurements.

Implementation Method 1

The conductive cushioning material can retain or be saturated with one or more conductors

Methodology Applied
Scientific EffectConduction (electrical): Conduction (electrical)

Implementation Method 2

The hydrogel can be cured by ultraviolet (UV) radiation

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentEP3703523B1Headset and electrodes for sensing bioelectrical potential and methods of operation thereof
Publication Date: 2024.02.07 ZETO INC
  • EP3703523B1 patent drawingFigure 1
  • EP3703523B1 patent drawingFigure 2~3
  • EP3703523B1 patent drawingFigure 4~5

AI summary

Disclosed are medical devices for sensing bioelectrical potential including an electroencephalography (EEG) headset, electrodes compatible therewith, and methods of operation thereof. The headset can comprise a left junction and a right junction, a plurality of length-adjustable bands connecting the left junction and the right junction, and a number of electrodes. Each of the electrodes can comprise an electrode body coupled to one of the plurality of length-adjustable bands and a detachable electrode tip configured to be detachably coupled to the electrode body. The electrode tip can comprise an electrode tip body, one or more deflectable electrode legs coupled to the electrode tip body, and a conductive cushioning material coupled to a segment of at least one of the one or more electrode legs. The conductive cushioning material can retain or be saturated with one or more conductors.