EELS Spectrum Acquisition via Multi-Pass Beam Scanning

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Solution Overview

Problem

The existing methods for performing Electron Energy-Loss Spectroscopy (EELS) in charged particle microscopes are slow and cumbersome, relying on lengthy dwell times for data acquisition, which limits the speed and accuracy of spectral data collection and often requires offline post-processing.

Innovation Solution

A method that involves scanning a charged particle beam over a sample multiple times to acquire EELS spectra at multiple positions, combining the spectra to build up a full spectrum in real-time, allowing for shorter dwell times and providing immediate feedback, enabling quicker insights and more efficient data collection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a long dwell time is used at each sample position to acquire EELS spectra, then the spectral data quality and statistics are improved, but the total acquisition time increases significantly

Engineering Contradiction:
Improvespectral data qualityVSAvoidacquisition time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent divides the EELS spectrum acquisition into multiple segments by scanning the beam over the sample multiple times (e.g., 5-10 passes). Each pass collects a portion of the spectral data at each position, and the segments are combined to form the complete spectrum. This segmentation allows shorter dwell times per pass while achieving the same total data quality as a single long dwell time

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary scanning to identify regions of interest and plan the acquisition strategy before the actual EELS data collection. This preliminary action allows optimization of the scanning path and dwell times, ensuring efficient use of beam time while maintaining spectral quality

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the charged particle beam is scanned quickly over the sample to reduce acquisition time, then productivity is improved, but the spectral data quality and signal-to-noise ratio deteriorate

Engineering Contradiction:
Improvedata collection speedVSAvoidspectral data quality
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent maintains continuous scanning motion of the charged particle beam over the sample without stopping at each position. The beam continuously scans across all sample positions multiple times, collecting spectral data throughout the scan. This continuous action enables fast data collection while maintaining quality through the accumulation of data across multiple passes

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The continuous scan is divided into multiple passes or segments, where each pass contributes a portion of the total spectral data. By combining data from multiple continuous scans, the system achieves both high productivity (continuous motion) and high precision (accumulated statistics)

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If extensive post-processing and multiple linear least square fitting are performed on acquired spectra, then accurate extraction of material properties is achieved, but the processing time and computational complexity increase

Engineering Contradiction:
Improvematerial property extraction accuracyVSAvoidpost-processing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary processing of the spectral data during or immediately after acquisition, including initial fitting and extraction of material properties. This preliminary action reduces the burden on offline post-processing and enables faster turnaround of results

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback loops where the results from initial spectral analysis are used to guide subsequent scanning and acquisition strategies. This feedback enables real-time optimization of the measurement process, reducing the need for extensive offline processing

Inventive Principle:
Principle #23Feedback

4Speed

If the beam dwell time at each position is reduced to enable real-time feedback, then the acquisition speed is improved, but the statistics and quality of individual spectra deteriorate

Engineering Contradiction:
Improveacquisition speedVSAvoidspectral statistics
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent segments the spectral acquisition into multiple passes, where each pass uses short dwell times for fast acquisition. The individual spectral segments from each pass are then combined through co-adding or averaging to achieve the statistical quality equivalent to much longer individual dwell times

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs periodic scanning passes over the sample, collecting spectral data at regular intervals. This periodic action allows accumulation of statistical data over time while maintaining fast acquisition speed through the use of multiple periodic cycles

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for rapid and accurate acquisition of EELS spectral data, enabling real-time feedback and more informed sampling strategies, improving the throughput of applications such as semiconductor metrology and material science, while also enabling drift correction and reducing sample damage through low-dose scanning.

Implementation Method 1

Some of the electrons will undergo inelastic scattering, which means that they lose energy and have their paths slightly and randomly deflected. The amount of energy loss can be measured via an electron spectrometer and interpreted in terms of what caused the energy loss.

Methodology Applied
Scientific EffectInelastic scattering: Scattering

Implementation Method 2

The inner-shell ionizations are particularly useful for detecting the elemental components of a material. For example, one might find that a larger-than-expected number of electrons comes through the material with 285 eV less energy than they had when they entered the material. This is approximately the amount of energy needed to remove an inner-shell electron from a carbon atom

Methodology Applied
Scientific EffectInner shell ionizations: Ionisation

Data Source

PatentUS11417497B2Method of examining a sample using a charged particle microscope, wherein an electron energy-loss spectroscopy (EELS) spectrum is acquired
Publication Date: 2022.08.16 FEI CO
  • US11417497B2 patent drawing
  • US11417497B2 patent drawing
  • US11417497B2 patent drawing

AI summary

The invention relates to a method of examining a sample using a charged particle microscope, comprising the steps of providing a charged particle beam, as well as a sample; scanning said charged particle beam over said sample at a plurality of sample positions; and acquiring an EELS spectrum for each of said plurality of sample positions. According to the method, it comprises the further steps of scanning, once more, said charged particle beam over said sample at said plurality of sample positions; acquiring a further EELS spectrum for each of said plurality of sample positions; and combining, for each of said plurality of sample positions, said EELS spectrum with said further EELS spectrum. With this, it is possible to acquire rapid information on the sample being investigated, allowing for faster processing of samples.