Effervescent Sunscreen Composition with Phase-Stable Foam

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Solution Overview

Problem

Commercial sunscreens often lack phase stability and effervescence, making them difficult to apply on uneven surfaces or hard-to-reach areas, and existing formulations do not provide a high volume of vigorous bubbling with low energy input.

Innovation Solution

A phase-stable oil-in-water emulsion containing a UV-absorbing compound and a combination of propellants, specifically dimethyl ether and hydrocarbons like butane and propane, which creates a stable, effervescent foam when dispensed from a pressurized aerosol container, with the propellant concentration optimized between 20% to 30% by weight and each propellant between 8% to 15% weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If commercial sunscreen formulations are used, then UV protection is provided, but phase stability and effervescence are insufficient making application difficult

Engineering Contradiction:
Improveease of applicationVSAvoidphase stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent changes the physical and chemical parameters of the sunscreen formulation by incorporating a specific combination of propellants (hydrocarbon and HFA-134a) at optimized concentrations (20-30% by weight), along with specific emulsifiers and thickeners, to transform the product into a phase-stable effervescent foam that is easy to apply on uneven surfaces

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite formulation combining multiple components including UV filters (octocrylene, avobenzone, homosalate, benzophenone-3), emulsifiers (steareth-2, steareth-100), thickeners (xanthan gum, mannan), and a proprietary propellant blend, which together provide both phase stability and effervescence for improved application

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If conventional sunscreen formulations are used, then UV protection is provided, but high volume vigorous bubbling and effervescence are not achieved with low energy input

Engineering Contradiction:
Improvefoam volumeVSAvoidenergy input
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent utilizes pneumatic principles by incorporating pressurized propellants (hydrocarbon and HFA-134a) that generate internal pressure to propel the foam formulation outward, creating high volume vigorous bubbling and effervescence without requiring external energy input from the user

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The invention exploits phase transitions of the propellant components, which transition from liquid to gas upon release from the pressurized container, generating the effervescent foam structure and vigorous bubbling action that expands the product volume significantly

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition forms a flowable, spreadable, and long-lasting effervescent foam that provides effective UV protection and is stable for three months without noticeable phase separation, offering improved application and skin protection.

Implementation Method 1

The propellant combination comprises at least two propellants selected from the group consisting of dimethyl ether, a hydrocarbon, or mixtures thereof, and 1, 1-difluoroethane. The compositions provide a phase-stable, effervescent foam when dispensed from a pressurized aerosol container.

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 2

The compositions provide a phase-stable, effervescent foam when dispensed from a pressurized aerosol container

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 3

a phase-stable oil-in-water emulsion comprising a discontinuous oil phase homogenously distributed within a continuous water phase

Methodology Applied
Scientific EffectEmulsification: Emulsion

Data Source

PatentEP3162356B1Effervescent sunscreen composition
Publication Date: 2018.09.26 JOHNSON & JOHNSON CONSUMER INC

AI summary

An effervescent composition is provided which contains a phase-stable oil-in-water emulsion comprising a discontinuous oil phase homogenously distributed within continuous water phase, wherein the discontinuous oil phase comprises a UV-absorbing compound; and from about 20% to about 30% by weight of the composition of a combination of at least two propellants selected from the group consisting of dimethyl ether, a hydrocarbon, or mixtures thereof, and 1, 1-difluoroethane, where the composition includes from about 8% to about 15% by weight of each propellant in the propellant combination, and where the composition provides a phase-stable, effervescent foam when discharged from a pressurized aerosol container.